Fuel Cell Control via Coolant Temperature for Uniform Power Generation

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Solution Overview

Problem

Fuel cell systems face local degradation due to nonuniform water content distribution within the membrane electrode assembly, leading to power generation concentration and temperature disparities, which existing techniques fail to adequately address without complicating the system configuration.

Innovation Solution

A fuel cell system with a power generation concentration determining unit and control unit that adjust fuel and oxidant gas supply/exhaust units based on temperature and water content differences across the membrane electrode assembly, using external temperature sensors on a frame member to prevent interference with gas flow and maintain proton conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature measuring means and cell voltage measuring means are provided at least two positions along the oxidant gas flow direction within the power generation plane, then nonuniform power generation distribution can be detected and suppressed, but the system configuration becomes complex and gas flow within the power generation plane is interfered with

Engineering Contradiction:
Improvedetection accuracy of power generation distributionVSAvoidsystem configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent moves the temperature measurement from the two-dimensional power generation plane to the one-dimensional coolant flow direction. By placing temperature measuring means at the inlet and outlet of the coolant flow passage, the system detects temperature differences that correlate with power generation distribution without interfering with the power generation plane gas flow, thus resolving the contradiction between detection accuracy and system complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces coolant temperature as an intermediary parameter to indirectly measure power generation distribution. Instead of directly measuring temperature and voltage within the power generation plane, the system uses coolant temperature differences at inlet and outlet positions to infer nonuniform power generation, avoiding direct interference with gas flow while maintaining detection capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If temperature measuring means are provided within the power generation plane, then local temperature differences can be measured, but the configuration becomes complex and interferes with gas flow

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidgas flow smoothness
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent relocates temperature measurement from the power generation plane to the coolant flow path. By measuring coolant temperature at inlet and outlet positions rather than within the power generation plane, the system maintains measurement capability while eliminating interference with gas flow, thus improving ease of operation without sacrificing essential detection functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses local degradation by ensuring uniform power generation and reducing energy consumption, while avoiding complex configurations and gas flow interference.

Implementation Method 1

it is necessary to keep the electrolyte membrane in an appropriate wet state to thereby appropriately maintain the proton conductivity of the electrolyte membrane

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 2

A fuel cell that generates electric power by the electrochemical reaction between fuel gas and oxidant gas attracts attention as an energy source

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 3

there may occur a nonuniform power generation distribution caused by a nonuniform distribution of residual water that is produced during power generation and remains as liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10680264B2Fuel cell system and control method for fuel cell system
Publication Date: 2020.06.09 TOYOTA JIDOSHA KK
  • US10680264B2 patent drawing
  • US10680264B2 patent drawing
  • US10680264B2 patent drawing

AI summary

A fuel cell system includes: a fuel cell stack; a fuel gas supply/exhaust unit; an oxidant gas supply/exhaust unit; and a control unit. The control unit determines whether there is a phenomenon in the fuel cell stack resulting from local power generation concentration within a plane of a membrane electrode assembly due to a water distribution. When it is determined that there is the phenomenon, the control unit controls at least one of the fuel gas supply/exhaust unit and the oxidant gas supply/exhaust unit.