Fuel Cell Current Prediction for Accurate Cruising Distance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods struggle to accurately calculate the cruising distance of a fuel cell vehicle due to difficulties in predicting the amount of electric current supplied by the fuel cell, which is influenced by varying fuel efficiency during travel.

Innovation Solution

A fuel cell vehicle equipped with a hydrogen tank, fuel cell, and drive source, along with a prediction device that calculates the total output current, hydrogen consumption, and remaining hydrogen amount to predict the current supply, using equations to accurately forecast the current amount and cruising distance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the cruising distance is calculated based on fuel consumption, then the calculation method is simple, but the accuracy of the cruising distance calculation is insufficient

Engineering Contradiction:
Improvesimplicity of calculation methodVSAvoidaccuracy of cruising distance calculation
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent changes the calculation parameters from simple fuel consumption to a multi-parameter model including output current, hydrogen consumption amount, and remaining hydrogen amount. This transforms the calculation from a single-parameter approach to a multi-parameter approach, improving accuracy while maintaining computational feasibility through the use of standard sensor data and mathematical relationships.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the fuel cell output is predicted using multiple parameters, then the prediction accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improveprediction accuracy of current supplyVSAvoidcomplexity of prediction system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the existing fuel cell system components serve multiple functions. The current sensor, hydrogen consumption sensor, and control unit are not only used for their primary functions but also for predicting fuel cell output and calculating cruising distance. This multi-functionality approach improves prediction accuracy without adding significant device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own operational data (current output, hydrogen consumption, remaining hydrogen) to predict future performance and calculate cruising distance. The fuel cell vehicle essentially predicts its own state using its own operational parameters, eliminating the need for external complex prediction devices.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise prediction of the current supply and cruising distance, accounting for real-time changes in fuel cell output and battery capacity, thereby improving the accuracy of distance calculations.

Implementation Method 1

a fuel cell configured to generate electric power using the hydrogen

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Data Source

PatentUS12397683B2Fuel cell vehicle and prediction method
Publication Date: 2025.08.26 HONDA MOTOR CO LTD
  • US12397683B2 patent drawing
  • US12397683B2 patent drawing
  • US12397683B2 patent drawing

AI summary

A fuel cell vehicle includes a first current amount calculating unit that calculates a first total amount of current output from a fuel cell during a period from a predetermined timing to the present time, a hydrogen amount calculating unit that calculates a hydrogen total amount output from a hydrogen tank during the period from the predetermined timing to the present time, a remaining amount acquisition unit that acquires a hydrogen remaining amount in the hydrogen tank, and a current amount prediction unit that predicts a current amount that can be supplied by the fuel cell based on the first total amount, the total amount, and the hydrogen remaining amount.