Fuel Cell Water Drainage Control via Adaptive Purge

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Solution Overview

Problem

Existing fuel cell systems face issues with excessive water drainage during the purge process, leading to deteriorated power generation performance and potential operational troubles.

Innovation Solution

A water drainage device and system that includes a purge gas supply system, operation unit, water drainage controller, and water content acquirer, allowing for controlled water drainage based on predetermined values and environmental conditions, enabling users to initiate and cancel drainage processes intuitively and adaptively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a purge process is performed to drain water from the fuel cell, then water drainage is improved, but the fuel cell interior is excessively dried and power generation performance deteriorates

Engineering Contradiction:
Improvewater drainage amountVSAvoidpower generation performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The water drainage controller acquires water content information from the water content acquirer and uses this feedback to dynamically control the purge process. When water content is high, purging is enabled; when water content is low or normal, purging is restricted or invalidated, preventing excessive drying while maintaining effective water drainage capability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the operational parameters of the purge process based on water content levels. The purge gas supply is selectively activated or deactivated, and the purge duration and intensity are adjusted according to the measured water content, optimizing the balance between water removal and maintaining fuel cell performance

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the purge gas supply system operates continuously to drain water, then water drainage efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improvewater drainage efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The purge gas supply system operates periodically rather than continuously, being activated only when the water content acquirer detects elevated water levels. This intermittent operation maintains water drainage efficiency when needed while significantly reducing energy consumption during normal operation periods

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system monitors its own water content status and autonomously activates the purge function only when necessary. The water content acquirer and controller work together to self-regulate the purge gas supply, eliminating the need for continuous operation and reducing overall energy consumption

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10777827B2Water drainage device for fuel cell, fuel cell system, moving body and control method of fuel cell system
Publication Date: 2020.09.15 TOYOTA JIDOSHA KK
  • US10777827B2 patent drawing
  • US10777827B2 patent drawing
  • US10777827B2 patent drawing

AI summary

A technique that suppresses excessive water drainage from a fuel cell is provided. A water drainage device that drains water from inside of a fuel cell includes: a purge gas supply system; an operation unit; a water drainage controller; and a water content acquirer. The operation unit receives a water drainage command from a water drainage switch configured to control execution of a purge process by the purge gas supply system. When the water content obtained by the water content acquirer is equal to or lower than a predetermined value, the water drainage controller performs either one of: (i) invalidating the received water drainage command; and (ii) changing a processing condition of the purge process to decrease an amount of water drained by the purge process, compared with an amount of water drainage when the obtained water content is higher than the predetermined value.