Fuel Cell Anode Pressure Control via Dual Supply Segmentation

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Solution Overview

Problem

Conventional fuel-cell systems face challenges in quickly controlling anode pressure when it rapidly varies, leading to stoichiometric insufficiency due to the need to wait for the next driving interval before opening the purge valve.

Innovation Solution

A fuel-cell system with a control device that sets shorter driving intervals for a second fuel supply device, allowing it to control anode pressure independently during the intervals of a first fuel supply device, and includes a bypass piping system with a second fuel supply device to manage pressure changes caused by the purge valve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a single fuel supply device is used with fixed driving intervals, then the system structure is simple, but the anode pressure cannot be controlled quickly when it rapidly varies

Engineering Contradiction:
Improvepressure control speedVSAvoidfuel supply system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The fuel supply device is divided into two independent units: a first fuel supply device for normal operation and a second fuel supply device for rapid pressure control. Each device has its own driving interval settings, allowing the second device to operate with shorter intervals for quick response when anode pressure varies rapidly, while the first device maintains regular fuel supply. This segmentation enables differentiated control strategies without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements dynamic switching between different fuel supply modes by adjusting the driving intervals of the two fuel supply devices based on real-time anode pressure conditions. When pressure varies rapidly, the second device activates with shorter intervals for aggressive correction; when stable, the first device operates normally. This dynamic adaptation allows the system to optimize response speed according to actual operating conditions.

Inventive Principle:
Principle #15Dynamics

2Loss of time

If the driving interval is extended for normal operation, then energy consumption is reduced, but the system cannot respond quickly to sudden pressure changes

Engineering Contradiction:
Improveresponse time for pressure controlVSAvoidoverall system efficiency
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The second fuel supply device is designed to activate partially only when rapid pressure control is needed, rather than operating continuously. During normal stable operation, only the first device runs with extended intervals for efficiency. When pressure varies rapidly, the second device supplements with additional injection cycles at shorter intervals to achieve quick control without forcing the entire system to operate at high frequency continuously.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The control device acts as an intermediary that monitors anode pressure and dynamically adjusts the driving intervals of both fuel supply devices. It mediates between the energy-saving extended intervals of the first device and the rapid-response shorter intervals of the second device, selecting appropriate intervals based on real-time pressure conditions to balance response time and overall system efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9373855B2Fuel cell system
Publication Date: 2016.06.21 HONDA MOTOR CO LTD
  • US9373855B2 patent drawing
  • US9373855B2 patent drawing
  • US9373855B2 patent drawing

AI summary

Provided is a fuel-cell system having a control device which controls driving of a first fuel supply device and a second fuel supply device. The control device includes, a driving-interval setting unit which sets first driving intervals for the first fuel supply device and second driving intervals for the second fuel supply device, a first fuel-supply-device control unit which sets valve-open durations of the first fuel supply device according to the first driving intervals, and a second fuel-supply-device control unit which sets valve-open durations of the second fuel supply device according to the second driving intervals. The driving-interval setting unit sets the second driving intervals to be shorter than the first driving intervals.