Fuel Cell EIS Ripple Compensation via Power Electronics

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Solution Overview

Problem

Existing fuel cell systems face challenges in efficiently performing electrochemical impedance spectroscopy (EIS) due to ripple generation during testing, which disrupts the operation and affects the accuracy of impedance measurements.

Innovation Solution

The system connects electrochemical devices in parallel to a common load or bus, using power electronics to compensate for ripple generated during EIS, ensuring no ripple is realized at the common load or bus, and employs energy storage devices to reduce or eliminate ripple current, allowing for higher frequency test waveforms and improved impedance analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If EIS testing is performed on fuel cell systems, then impedance measurements can be obtained for monitoring and maintenance, but ripple is generated during testing which disrupts system operation and reduces measurement accuracy

Engineering Contradiction:
Improveimpedance measurement accuracyVSAvoidripple disruption
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The power electronics apply a counter-ripple signal in advance to preemptively cancel the ripple that would be generated during EIS testing. This preliminary anti-action prevents the ripple from disrupting fuel cell operation before it can occur, allowing accurate impedance measurements without operational disruption.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system converts the harmful ripple effect into a beneficial measurement tool. By intentionally generating controlled ripple through power electronics and using it to probe fuel cell impedance characteristics, the previously harmful ripple becomes a useful signal for diagnostic purposes while maintaining measurement accuracy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Measurement precision

If traditional EIS testing methods are used with series connections, then impedance measurements can be performed, but the system complexity increases and operational disruption occurs

Engineering Contradiction:
Improveimpedance measurement capabilityVSAvoidsystem configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the EIS testing function with the existing parallel power distribution architecture. By connecting multiple fuel cell stacks in parallel to a common bus and applying ripple through the power electronics already present in the system, the method eliminates the need for separate testing equipment and complex series reconfiguration, reducing overall system complexity while maintaining measurement capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power electronics system is designed to serve multiple functions simultaneously: it performs both normal power distribution to loads and EIS testing operations. This multi-functionality eliminates the need for dedicated testing hardware and simplifies the overall system architecture by using existing components for dual purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If higher frequency test waveforms are used for improved EIS analysis, then better impedance characterization is achieved, but ripple current increases which requires more sophisticated compensation

Engineering Contradiction:
Improveimpedance analysis bandwidthVSAvoidripple current
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The ripple compensation system is designed to be dynamic and adaptive, automatically adjusting the counter-ripple signal characteristics to match the test waveform frequency. This dynamic response enables the system to handle higher frequency test waveforms effectively, as the compensation mechanism scales with the test signal rather than being fixed at a single frequency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback control to monitor the actual ripple current generated during EIS testing and adjust the compensation signal accordingly. This feedback mechanism ensures that even at higher frequencies where ripple current increases, the compensation remains effective by continuously adapting to the actual system response rather than relying on predetermined fixed parameters.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and efficient EIS testing by canceling ripples and reducing ripple current, enhancing the accuracy of impedance measurements and extending the bandwidth for test waveforms, thereby improving the monitoring and maintenance of fuel cell systems.

Implementation Method 1

electrochemical impedance spectroscopy (EIS) to be performed on electrochemical devices

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

employs energy storage devices to reduce or eliminate ripple current

Methodology Applied
Scientific EffectEnergy Storage: Accumulator (energy)

Data Source

PatentEP3105810B1Structure and method for fuel cell system where multiple fuel cells and power electronics feed loads in parallel allowing for integrated electrochemical impedance spectroscopy ("EIS")
Publication Date: 2022.08.17 BLOOM ENERGY CORP
  • EP3105810B1 patent drawingFigure 1
  • EP3105810B1 patent drawingFigure 2
  • EP3105810B1 patent drawingFigure 3

AI summary

Systems, methods, and devices of the various embodiments enable electrochemical impedance spectroscopy ("EIS") to be performed on electrochemical devices, such as fuel cell stack segments, by power electronics connecting the electrochemical devices in parallel to a common load and/or bus. In an embodiment, the power electronics may compensate for any ripple generated during EIS such that no ripple is realized at the common load and/or bus.