Fuel Cell Electrode Reversal for Platinum Oxide Removal

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Solution Overview

Problem

Existing methods for recovering the performance of degraded fuel cell stacks are inefficient, requiring excessive time and hydrogen usage, and are difficult to implement without removing the stack from a vehicle, due to irreversible degradation issues like platinum oxide films and reduced ionic conductivity.

Innovation Solution

The electrode reversal process creates a potential difference between the anode and cathode by supplying air to the anode and hydrogen to the cathode, accompanied by coolant retention, to rapidly recover performance by reducing platinum oxide films and improving ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogen is supplied to the cathode for oxide reduction, then the oxide films on platinum catalyst are removed, but the recovery time is excessively long and hydrogen consumption is excessive

Engineering Contradiction:
Improveperformance recoveryVSAvoidrecovery time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies electrode reversal by switching the functional roles of anode and cathode. Air is supplied to the anode instead of hydrogen, and hydrogen is supplied to the cathode instead of air. This inversion creates a potential difference that accelerates oxide reduction on the cathode surface, reducing recovery time from hours to minutes while maintaining effective oxide removal.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the electrochemical parameters by reversing the polarity and switching the supplied gases. By supplying air to the anode and hydrogen to the cathode, a potential difference of approximately 1.0 V is generated, which significantly accelerates the reduction kinetics of platinum oxide films compared to conventional hydrogen supply methods.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If hydrogen is supplied to the cathode for oxide reduction, then the oxide films on platinum catalyst are removed, but the hydrogen usage is excessive

Engineering Contradiction:
Improveperformance recoveryVSAvoidhydrogen consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies electrode reversal by switching the functional roles of anode and cathode. Air is supplied to the anode instead of hydrogen, and hydrogen is supplied to the cathode instead of air. This inversion creates a potential difference that accelerates oxide reduction on the cathode surface, reducing recovery time from hours to minutes while maintaining effective oxide removal.

Inventive Principle:
Principle #13The other way round (Inversion)

3Power

If the fuel cell stack operates at high power, then electrical energy is generated, but the pore structure of the electrolyte membrane shrinks and ionic conductivity is reduced

Engineering Contradiction:
Improveelectrical energy generationVSAvoidionic conductivity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent implements periodic electrode reversal cycles during operation. By periodically switching the gas supply configuration and reversing electrode polarities, the system creates thermal and electrochemical shocks that prevent permanent pore structure collapse in the electrolyte membrane, maintaining ionic conductivity during high-power operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the electrochemical parameters by reversing the polarity and switching the supplied gases. By supplying air to the anode and hydrogen to the cathode, a potential difference of approximately 1.0 V is generated, which significantly accelerates the reduction kinetics of platinum oxide films compared to conventional hydrogen supply methods.

Inventive Principle:
Principle #35Parameter changes

4Power

If carbon monoxide is chemically adsorbed onto platinum, then hydrogen oxidation reaction efficiency is decreased, but the CO impurities remain on the catalyst surface

Engineering Contradiction:
Improvehydrogen oxidation reaction efficiencyVSAvoidCO adsorption
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent changes the electrochemical potential by reversing the electrode configuration and supplying air to the anode. This creates a high potential environment that oxidizes and desorbs carbon monoxide from the platinum catalyst surface, eliminating the harmful adsorption effect and restoring hydrogen oxidation reaction efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively removes oxide films, desorbs carbon monoxide impurities, and enhances ionic conductivity, significantly reducing recovery time and hydrogen usage, achieving up to 39.3% recovery of fuel cell stack performance.

Implementation Method 1

an electrode reversal process for creating a potential difference between two electrodes by supplying saturated air at 70° C. to an anode (14) and, at the same time, supplying saturated hydrogen to a cathode (12)

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

At the anode of the fuel cell stack, an oxidation reaction of hydrogen occurs to produce hydrogen ions (protons) and electrons

Methodology Applied
Scientific EffectOxidation reaction: Oxidation

Implementation Method 3

the produced hydrogen ions and electrons are transmitted to the cathode through the polymer electrolyte membrane and the separator

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 4

At the cathode, the hydrogen ions and electrons transmitted from the anode react with the oxygen-containing air to produce water. At the same time, electrical energy is generated by the flow of electrons

Methodology Applied
Scientific EffectOxygen reduction reaction: Redox Reactions

Implementation Method 5

the fuel (hydrogen) and the air are crossed over to the anode and the cathode, respectively, to create a vacuum, thus causing swelling in which droplets retained in the anode and the cathode move toward each other through fine pores of an electrolyte membrane

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS10312534B2System and method for recovering performance of fuel cell
Publication Date: 2019.06.04 HYUNDAI MOTOR CO LTD
  • US10312534B2 patent drawing
  • US10312534B2 patent drawing
  • US10312534B2 patent drawing

AI summary

A method for recovering performance of a degraded polymer electrolyte fuel cell stack through electrode reversal. In detail, oxide films formed on the surface of platinum of a cathode is removed through an electrode reversal process that creates a potential difference between an anode and the cathode by supplying air to the anode instead of hydrogen and supplying a fuel to the cathode instead of air, thus rapidly recovering the performance of a degraded polymer electrolyte fuel cell stack.