Fuel Cell Emergency Power and Fire Suppression System

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Solution Overview

Problem

Current emergency power systems in aircraft, such as ram-air-driven turbines, are prone to damage and have performance issues during low-speed flights, and halon-based fire extinguishing systems are environmentally hazardous, while fuel cell systems for fire suppression are inadequate for large spaces due to the quantity of oxygen-depleted air required.

Innovation Solution

An emergency supply system integrating a fuel cell, hydrogen tank, oxygen tank, extinguishing agent container, and oxidant supply unit that switches between providing emergency power and generating inert exhaust air for fire suppression, using air from the cabin or bleed air sources, and an extinguishing agent supply unit that can introduce oxygen-depleted air or additional extinguishing agents to inhibit fires, reducing weight and environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ram air turbine is used for emergency power supply, then reliability is improved through redundancy, but the system is prone to blade damage from stone impact and performance degradation at low flight speeds

Engineering Contradiction:
Improveemergency power supply reliabilityVSAvoidblade damage and performance issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the vulnerable mechanical turbine components (blades, housing) from the emergency power supply system and replaces them with a fuel cell system that has no moving parts. The fuel cell stack, mounted on the aircraft fuselage, generates electricity chemically without exposure to external debris or speed-dependent performance issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical ram air turbine system with a chemical electrochemical system (fuel cell). The fuel cell converts chemical energy from hydrogen and oxygen directly into electrical energy, eliminating the need for mechanical rotation, blades, and aerodynamic components that are susceptible to damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If halon-based fire extinguishing systems are used, then fire suppression effectiveness is improved, but environmental harm increases due to ozone depletion and climate impact

Engineering Contradiction:
Improvefire suppression effectivenessVSAvoidenvironmental damage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent uses fuel cell exhaust gas, which is naturally inert (primarily nitrogen and unreacted oxygen), to suppress fires. This inert atmosphere displaces oxygen in the cargo compartment, preventing combustion without requiring halon chemicals. The exhaust gas is directed into the cargo compartment through distribution ducts.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Solution Approach 2:

The patent converts the fuel cell's exhaust gas, which would otherwise be waste, into a useful fire suppression agent. The exhaust contains inert gases that effectively suppress fires, turning a byproduct into a beneficial function and eliminating the need for separate halon extinguishing systems.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If fuel cell systems are used for fire suppression in large cargo compartments, then environmental impact is reduced, but the system becomes impractical due to the large quantity of oxygen-depleted air required

Engineering Contradiction:
Improveenvironmental impactVSAvoidquantity of oxygen-depleted air required
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The patent designs the fuel cell system to serve multiple functions: primary emergency power supply, fire suppression, and oxygen generation for passenger cabins. The same fuel cell stack and exhaust gas distribution system are used across different operating modes, making the system economically viable despite the large quantity of inert gas needed for fire suppression.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the fire suppression function with the power generation function by using the fuel cell exhaust gas for both purposes. The exhaust gas that would otherwise be vented is redirected to suppress fires in cargo compartments, combining two safety functions into one integrated system.

Inventive Principle:
Principle #5Merging (Combining)

4Object-generated harmful factors

If fuel cell systems are designed for long-term fire suppression, then environmental benefits are achieved, but the system cannot quickly generate adequate quantities of exhaust air for rapid fire extinction in the first minutes

Engineering Contradiction:
Improveenvironmental benefitsVSAvoidrate of oxygen-depleted air generation
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent incorporates pre-stored halon extinguishing agent bottles as a preliminary fire suppression measure. These bottles can be activated immediately upon fire detection, providing rapid initial suppression while the fuel cell system ramps up to its full exhaust gas production capacity for sustained suppression.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a dynamic, two-stage fire suppression strategy: immediate activation of pre-stored halon bottles for rapid initial suppression, followed by sustained fuel cell exhaust gas injection for long-term fire control. The system transitions from chemical extinguishing to inert gas suppression as the fuel cell reaches full output.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides reliable emergency power and fire suppression with minimal weight addition, using fuel cell-generated inert air and additional extinguishing agents, effectively addressing the limitations of existing systems by offering two operating modes for power generation and fire inhibition.

Implementation Method 1

an emergency supply system which comprises at least one fuel cell (2)

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Implementation Method 2

by means of largely inert exhaust air, generated in a fuel cell process

Methodology Applied
Scientific EffectFuel cell exhaust generation: Fuel Cell

Data Source

PatentUS8925865B2Emergency supply system for a transportation means, method for supplying electrical power and for inhibiting fire and aircraft with an emergency supply system
Publication Date: 2015.01.06 AIRBUS OPERATIONS GMBH
  • US8925865B2 patent drawing
  • US8925865B2 patent drawing
  • US8925865B2 patent drawing

AI summary

An emergency supply system for a transportation means is provided. The system includes at least one fuel cell, a hydrogen tank, an oxygen tank, an extinguishing agent container, an oxidant supply unit and an extinguishing-agent supply unit. The oxidant supply unit includes an oxygen inlet connectable to the oxygen tank, an air inlet connectable to an air source, and an oxidant outlet connected to an oxidant inlet of the fuel cell. The oxidant supply unit either conveys oxygen from the oxygen inlet or air from the air inlet to the oxidant outlet. The extinguishing-agent supply unit includes a first extinguishing agent inlet connected to an exhaust air outlet of the fuel cell, a second extinguishing agent inlet connected to the extinguishing agent container, and an extinguishing agent outlet that is connectable to an extinguishing-agent inlet unit of at least one space of the transportation means.