Fuel Cell Ethanol Sensor Humidity Interference

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Solution Overview

Problem

Current ethanol sensors are unable to continuously monitor ethanol concentration in humid environments due to interference from humidity, which limits their effectiveness in accurately measuring blood alcohol content (BAC) through transdermal alcohol concentration (TAC).

Innovation Solution

A fuel cell-based ethanol detector with a three-electrode system, using a proton exchange membrane (PEM) and electrodes made from materials like stainless steel, nickel, and gold, capable of separating ethanol signals from humidity interference, allowing for continuous monitoring of ethanol vapor in transdermal perspiration samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional ethanol sensors (spectrophotometers, semiconductor sensors, fuel cell sensors) are used, then ethanol detection capability is provided, but humidity interference causes high signal interference and prevents continuous monitoring

Engineering Contradiction:
Improveethanol detection accuracyVSAvoidhumidity interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The sensor signal is segmented into two components: ethanol-related current and humidity-related current. By applying a specific potential window, the sensor selectively measures ethanol oxidation current while excluding humidity interference current, achieving accurate ethanol detection in humid environments

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor utilizes potential-dependent current response characteristics. By changing the applied potential within a specific window, the sensor selectively activates ethanol oxidation reactions while suppressing humidity interference, enabling continuous monitoring in humid conditions

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If breathalyzers are used for ethanol monitoring, then ethanol concentration measurement is provided, but continuous monitoring capability is lost

Engineering Contradiction:
Improveethanol concentration measurementVSAvoidcontinuous monitoring capability
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The sensor enables continuous ethanol monitoring through real-time measurement of ethanol vapor in transdermal perspiration. The fuel cell sensor continuously oxidizes ethanol at the anode, generating a continuous current signal that reflects real-time ethanol concentration changes in the body

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The sensor utilizes the body's natural transdermal perspiration process to obtain ethanol samples. The ethanol vapor naturally diffusing through the skin serves as the continuous sample source, eliminating the need for external sampling operations and enabling uninterrupted monitoring

Inventive Principle:
Principle #25Self-service

3Ease of operation

If transdermal perspiration sampling is used for BAC estimation, then non-invasive continuous monitoring is achieved, but signal separation from humidity interference becomes complex

Engineering Contradiction:
Improvenon-invasive samplingVSAvoidsignal separation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fuel cell sensor acts as an intermediary that selectively converts ethanol vapor to electrical current while rejecting humidity. The electrochemical reaction at the anode serves as a mediator that transforms the mixed vapor sample into a selective ethanol signal, simplifying the measurement process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides stable and accurate continuous monitoring of ethanol levels, even in humid conditions, enabling effective determination of BAC through direct skin contact, reducing interference and enhancing the selectivity of ethanol detection.

Implementation Method 1

The fuel cell sensor monitors the oxidation of ethanol at the anode while reducing the atmospheric oxygen at the cathode

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

a sensor unit comprising a working electrode as an anode, a counter electrode as a cathode, a reference electrode, and a polymer electrolyte membrane

Methodology Applied
Scientific EffectFuel cell reaction: Fuel Cell

Implementation Method 3

the electrolyte material is a proton exchange membrane (PEM)

Methodology Applied
Scientific EffectProton exchange membrane transport: Permeation

Implementation Method 4

the sensor is capable of separating signals produced by ethanol from those produced by background humidity

Methodology Applied
Scientific EffectSelective electrochemical detection:

Implementation Method 5

the sample is a product of a human transdermal diffusion process

Methodology Applied
Scientific EffectTransdermal diffusion: Diffusion

Data Source

PatentUS9816959B2Sensor for monitoring of ethanol
Publication Date: 2017.11.14 FLORIDA INTERNATIONAL UNIVERSITY
  • US9816959B2 patent drawing
  • US9816959B2 patent drawing
  • US9816959B2 patent drawing

AI summary

The subject invention provides devices, and methods of making and using the same, for the non-invasive detection of ethanol in a sample. In specific embodiments, the fuel cell based ethanol detector of the subject invention is capable of measuring the concentration of ethanol vapor in the presence of water vapor, which is known to confound signal readings in conventional detectors. Advantageously, the electrochemical sensors provided herein are highly stable and accurate, especially suitable for low-cost, continuous monitoring of ethanol content in transdermal perspiration samples.