Fuel Cell Filter Contamination Detection via Silver Compound Resistance

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Solution Overview

Problem

Fuel cells are susceptible to contamination by atmospheric pollutants, such as sulfur compounds, which can disrupt their operation and require a method to detect filter contamination effectively for timely replacement.

Innovation Solution

An apparatus and method using a signal transmitter, receiver, and resistor units with silver compounds to detect filter contamination by measuring total harmonic distortion (THD) in real-time, activating an alarm when contamination is detected, and determining the need for filter replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter is used to remove pollutants from air supplied to the fuel cell, then the fuel cell operation reliability is improved, but the filter itself becomes contaminated and requires replacement

Engineering Contradiction:
Improvefuel cell operation reliabilityVSAvoidfilter contamination
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies preliminary action by detecting filter contamination before it completely blocks air flow. The resistance detection system continuously monitors the filter state and triggers an alarm or shutdown signal before the contamination reaches a critical level that would stop fuel cell operation, thus maintaining reliability while enabling timely filter replacement.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the filter is continuously monitored to detect contamination, then the fuel cell operation reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvefilter contamination detectionVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or chemical detection methods with an electrical resistance measurement system. By measuring the electrical resistance of the filter medium, which changes as contaminants accumulate, the system achieves reliable contamination detection using simple electrical circuits rather than complex mechanical sensors or chemical analysis equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the fuel cell operates continuously without filter replacement, then productivity is maintained, but harmful pollutants may pass through the contaminated filter and damage the fuel cell

Engineering Contradiction:
Improvecontinuous operationVSAvoidpollutant penetration through contaminated filter
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the resistance measurement system continuously monitors filter contamination levels and provides real-time information to the control system. When the resistance exceeds a predetermined threshold indicating significant contamination, the system generates an alarm or shutdown signal, preventing the fuel cell from operating with a compromised filter that would allow harmful pollutants to pass through.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time detection of filter contamination, improving fuel cell durability by ensuring timely replacement and maintaining efficient operation.

Implementation Method 1

a resistor unit including a silver compound disposed between the signal transmitter and the signal receiver and having a resistance which varies according to a chemical reaction

Methodology Applied
Scientific EffectChemical reaction:

Data Source

PatentUS9897583B2Apparatus and method for detecting filter contamination of a fuel cell
Publication Date: 2018.02.20 HYUNDAI MOTOR CO LTD
  • US9897583B2 patent drawing
  • US9897583B2 patent drawing
  • US9897583B2 patent drawing

AI summary

An apparatus for detecting a filter contamination of a fuel cell includes: a signal transmitter configured to transmit at least one signal; a signal receiver configured to receive the at least one signal from the signal transmitter; and a resistor unit including a silver compound disposed between the signal transmitter and the signal receiver and having a resistance which varies according to a chemical reaction.