Fuel Cell Fleet Assignment Using SoH, Power, and Thermal Filters

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Solution Overview

Problem

Managing a fleet of fuel cell vehicles is challenging due to varying vehicle conditions and types, which complicates task assignment and increases maintenance and service costs.

Innovation Solution

A method and system for selecting a vehicle from a fleet based on determining vehicle power requirements, applying filters to ensure adequate power output and cooling capabilities, and considering state of health of fuel cell assemblies and energy storage systems to optimize vehicle selection for missions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fleet includes different types of vehicles for various duties, then the versatility and adaptability of the fleet increases, but the complexity of managing and tracking the status and conditions of each vehicle increases

Engineering Contradiction:
Improvefleet versatilityVSAvoidfleet management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the fleet management process into distinct evaluation stages: power capability assessment, thermal load evaluation, and state of health monitoring. Each vehicle is independently assessed through these segmented criteria, allowing systematic management of diverse vehicle types without overwhelming complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal fleet management system that applies the same multi-criteria evaluation framework (power, thermal, SoH) to all vehicle types regardless of their specific duties. This universal approach simplifies management by providing a consistent methodology across heterogeneous vehicles

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If vehicle selection is made without considering individual vehicle conditions, then the ease of operation increases, but the maintenance and service costs increase

Engineering Contradiction:
Improvevehicle assignment simplicityVSAvoidmaintenance cost
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent performs preliminary evaluation of vehicle conditions (power capability, thermal load capacity, state of health) before assigning missions. This advance assessment ensures that vehicles are appropriately matched to their capabilities, preventing overuse and reducing maintenance costs while maintaining operational simplicity through automated selection

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors vehicle state of health and performance data, using this feedback to inform future mission assignments. Vehicles that show signs of degradation are automatically assigned less demanding tasks, creating a closed-loop system that reduces maintenance costs while keeping the assignment process simple

Inventive Principle:
Principle #23Feedback

3Productivity

If the fleet operates without considering vehicle power requirements and thermal loads, then the productivity increases, but the vehicle durability and lifetime decrease

Engineering Contradiction:
Improvefleet productivityVSAvoidvehicle lifetime
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent dynamically adjusts mission assignments based on real-time vehicle conditions and predicted thermal loads. The system flexibly optimizes fleet productivity by assigning missions that match current vehicle capabilities while protecting vehicle lifetime through adaptive task allocation rather than fixed schedules

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces operating costs and extends the lifetime of the fleet by ensuring vehicles are appropriately matched to missions, thereby minimizing maintenance and service expenses.

Implementation Method 1

A fuel cell is an electrochemical cell which converts the chemical energy of a fuel, typically hydrogen, and an oxidizing agent, typically oxygen or air, into electricity

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Implementation Method 2

The energy storage system (ESS) may include one or more batteries and/or supercapacitors

Methodology Applied
Scientific EffectBattery energy storage: Battery (electricity)

Data Source

PatentUS20250206155A1System and method for controlling a fleet of fuel cell vehicles
Publication Date: 2025.06.26 VOLVO TRUCK CORP
  • US20250206155A1 patent drawing
  • US20250206155A1 patent drawing
  • US20250206155A1 patent drawing

AI summary

A method of operating a fleet of vehicles comprising a plurality of vehicles, such as fuel cell electric vehicles (FCEVs), is provided. The method comprises determining a vehicle from the plurality of vehicles that is most appropriate for performing a mission, using a state of health (SoH) of a fuel cell assembly and a SoH of an electrical storage system (ESS) of the vehicle. A first filter is applied to each vehicle to determine whether a vehicle power requirement for the mission matches a required power output from the fuel cell assembly and the ESS of the vehicle determined for that vehicle. A second filter is further applied when more than one vehicle passes the first filter, to compare, for each vehicle passing the first filter, a thermal load of the fuel cell assembly of the vehicle with cooling capabilities allocated for cooling the fuel cell assembly of the vehicle.