Fuel Cell Activation Gauge Using Temperature Ratio Display

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Solution Overview

Problem

Existing fuel cell systems face challenges in accurately predicting the time required for activation completion, leading to poor user notification of waiting time due to reliance on temperature estimation alone.

Innovation Solution

A fuel cell system that displays the current percentage of the fuel cell temperature on a gauge, from start to completion, allowing users to accurately estimate the activation completion time based on temperature ratios rather than temperature estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If time is estimated from the temperature of a fuel cell, then a ready-on state can be indicated, but the estimation accuracy is poor and the remaining time varies

Engineering Contradiction:
Improvetime estimation accuracyVSAvoidwaiting time uncertainty
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent changes the display parameter from absolute time estimation to temperature ratio percentage. The gauge displays the current temperature as a percentage between the start temperature and target temperature, allowing users to visually estimate the remaining activation time based on the temperature progression ratio rather than relying on inaccurate absolute time predictions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a temperature ratio gauge as an intermediary between the temperature sensor and the user. Instead of directly displaying uncertain time estimates, the system first converts temperature readings into a percentage ratio (current temperature - start temperature) / (target temperature - start temperature), which serves as a more reliable intermediate indicator for users to infer the remaining time

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If only temperature is used to predict activation time, then the system is simple, but it is difficult to correctly inform the user of waiting time

Engineering Contradiction:
Improveuser information accuracyVSAvoidwaiting time information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent transforms the information presentation by changing from absolute time prediction to temperature ratio percentage display. The gauge shows what percentage of the temperature range has been covered, providing users with intuitive visual information about activation progress and enabling more accurate waiting time estimation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides more accurate waiting time information by displaying the temperature ratio, eliminating the adverse effects of poor time estimation accuracy and considering both activation and failure check times for precise activation completion display.

Implementation Method 1

a fuel cell which generates a power by the electrochemical reaction of a fuel gas and an oxidizing gas

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

the time is displayed on the gauge based on the temperature itself... the percentage of the temperature is displayed as the estimated time for the completion of the activation

Methodology Applied
Scientific EffectTemperature rise: Heating

Data Source

PatentUS8980487B2Fuel cell system and activating completion degree displaying method of the same
Publication Date: 2015.03.17 TOYOTA JIDOSHA KK
  • US8980487B2 patent drawing
  • US8980487B2 patent drawing
  • US8980487B2 patent drawing

AI summary

The progress of activation of a fuel cell is appropriately transmitted in accordance with the rise of the temperature of the fuel cell, and an estimated time till the completion of the activation is displayed with higher accuracy. To realize this, the current percentage of a fuel cell temperature is displayed on a gauge (G) which displays, as a starting point, the temperature of the fuel cell at the start of the activation and which displays, as an end point, the temperature of the fuel cell at the completion of the activation. The percentage of the temperature is displayed as the estimated time till the completion of the activation, whereby an adverse effect due to a low accuracy in the case of the estimation of the time is eliminated. When the fuel cell is activated for a failure check, the percentage of an actually elapsed time with respect to a time required to complete the failure check may be displayed on the gauge (G). After comparing the percentage of the actually elapsed time with respect to the time required to complete the failure check with the percentage of the temperature of the fuel cell, the smaller value is preferably displayed.