Fuel Cell Exhaust Hydrogen Recirculation With Purification

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Solution Overview

Problem

Existing hydrogen fuel cell systems face inefficiencies in energy generation due to the discharge and reuse of hydrogen, leading to a need for improved hydrogen recycling and purification methods.

Innovation Solution

The system incorporates a storage part to collect exhaust gas containing hydrogen, which is then purified and recirculated through a resupply line to fuel cell packs, allowing for hydrogen to be reused efficiently, with some packs operating in a recirculation mode and others in a discharge mode, enhancing energy generation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hydrogen is discharged from fuel cell exhaust gas, then the fuel cell system can operate continuously, but hydrogen is lost and energy generation efficiency decreases

Engineering Contradiction:
Improvehydrogen lossVSAvoidenergy generation efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent implements a hydrogen recovery system that captures hydrogen from fuel cell exhaust gas through a storage part and resupply line, then reintroduces it to the fuel cell inlet. This recovers the hydrogen that would otherwise be discarded, directly reducing hydrogen loss and improving energy generation efficiency by reusing the fuel rather than letting it escape.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The system establishes a feedback loop where exhaust hydrogen is monitored, stored, and fed back to the fuel cell input. The resupply line creates a closed-loop system that continuously monitors and adjusts hydrogen recirculation to maintain optimal fuel cell operation, ensuring that hydrogen is recovered and reused rather than lost.

Inventive Principle:
Principle #23Feedback

2Productivity

If hydrogen is recirculated from exhaust to inlet, then energy generation efficiency improves, but the system complexity increases due to additional components

Engineering Contradiction:
Improveenergy generation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the fuel cell system into distinct functional segments: the fuel cell stack, the storage part for hydrogen collection, the resupply line for hydrogen transport, and the purification part for hydrogen cleaning. This segmentation allows each component to perform its specific function efficiently while maintaining overall system manageability and modularity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The storage part acts as an intermediary component between the fuel cell exhaust outlet and inlet, providing a buffer storage for recovered hydrogen. The purification part serves as another intermediary that cleans the recirculated hydrogen before it re-enters the fuel cell. These intermediary components simplify the overall recirculation process by breaking it into manageable steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If purification part is added to remove impurities from recirculated hydrogen, then fuel cell performance is maintained, but device complexity and cost increase

Engineering Contradiction:
Improvefuel cell performanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The purification part serves as a critical intermediary component in the hydrogen recirculation path. It receives hydrogen from the storage part, removes impurities through filtration or other purification methods, and delivers clean hydrogen to the fuel cell inlet. This intermediary purification step ensures that recirculated hydrogen maintains the quality needed for optimal fuel cell performance while preventing impurity accumulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The purification part changes the quality parameters of the recirculated hydrogen by removing impurities and adjusting composition. This parameter change ensures that the hydrogen maintains appropriate purity levels for fuel cell operation, preventing performance degradation while enabling continuous recirculation of hydrogen through the system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves energy generation efficiency by reducing the need for external high-purity hydrogen supply and optimizing hydrogen use within the system, thereby increasing overall power output.

Implementation Method 1

A hydrogen fuel cell refers to a power generation device that produces water and electrical energy by means of a reaction between oxygen in the air and hydrogen extracted from fuel such as petroleum or gas. Because the hydrogen fuel cell generates electrical energy by using a redox reaction

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Implementation Method 2

a storage part configured to store exhaust gas that is discharged from the first fuel cell pack and contains hydrogen

Methodology Applied
Scientific EffectGas storage:

Implementation Method 3

a resupply line connected to the storage part and configured to supply the exhaust gas, which is stored in the storage part, to the first fuel cell pack or an external fuel cell pack

Methodology Applied
Scientific EffectGas transport:

Implementation Method 4

a purification part provided in the resupply line and configured to receive the exhaust gas from the storage part and purify the hydrogen contained in the exhaust gas

Methodology Applied
Scientific EffectGas purification:

Data Source

PatentUS20250385283A1Energy generation device
Publication Date: 2025.12.18 HYUNDAI MOTOR CO LTD
  • US20250385283A1 patent drawing
  • US20250385283A1 patent drawing
  • US20250385283A1 patent drawing

AI summary

An energy generation device may include a first fuel cell pack including a plurality of fuel cell modules configured to use hydrogen as fuel, a storage part configured to store exhaust gas discharged from the first fuel cell pack and containing hydrogen, and a resupply line configured to supply the exhaust gas from the storage part to the first fuel cell pack or an external fuel cell pack.