Fuel Cell Water Detection via Impedance Segmentation

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Solution Overview

Problem

Conventional fuel cell monitoring devices face challenges in accurately detecting water content due to the influence of various conditions on gas reaction resistance, leading to insufficient detection accuracy of excess water within the fuel cell, especially during flooding and dried-up states.

Innovation Solution

A fuel cell monitoring device comprising a current detection section, voltage detection section, signal superposing section, impedance calculation section, and diffusion resistance detection section, which calculates the first diffusion resistance by subtracting the second diffusion resistance from the gas diffusion resistance, allowing for precise detection of water content and flooding states within the fuel cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If gas reaction resistance is used to detect water content, then detection can be performed, but detection accuracy is insufficient due to influence from various conditions

Engineering Contradiction:
Improvewater content detection accuracyVSAvoiddetection reliability under varying conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent segments the total gas diffusion resistance into two distinct components: gas reaction resistance (Rct) and gas concentration resistance (Rconc). By separating these resistances through impedance spectroscopy measurements at different frequencies, the system can independently analyze each component's contribution to water content, thereby improving detection accuracy while accounting for varying operational conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes frequency as a varying parameter to differentiate between gas reaction resistance and gas concentration resistance. By performing impedance measurements at multiple frequencies and analyzing the frequency-dependent behavior, the system extracts accurate water content information while compensating for the influence of varying operational conditions such as gas supply amount and diffusion blockage.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If gas diffusion resistance is used to detect water content, then excess water detection improves, but detection accuracy decreases when dried-up state occurs

Engineering Contradiction:
Improveexcess water detection accuracyVSAvoiddetection reliability in dried-up state
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent segments the gas diffusion resistance into gas reaction resistance (Rct) and gas concentration resistance (Rconc), where Rconc specifically reflects excess water conditions while Rct provides baseline information. This segmentation allows the system to accurately detect excess water using Rconc without being misled by dried-up state conditions that affect Rct.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by focusing on the specific frequency-dependent characteristics of impedance to extract Rconc, which locally represents excess water conditions. By analyzing the impedance behavior at specific frequency ranges rather than using a single overall resistance value, the system achieves accurate excess water detection while maintaining reliability across different operational states including dried-up conditions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy detection of water content and flooding states, maintaining optimal water levels within the fuel cell, thereby enhancing fuel cell efficiency and preventing damage from excessive or insufficient water.

Implementation Method 1

The impedance calculation section calculates an impedance at a different frequency on the basis of the current detected by the current detection section and the voltage detected by the voltage detection section

Methodology Applied
Scientific EffectElectrical impedance spectroscopy: Electrical Resistance

Implementation Method 2

The gas diffusion resistance clearly shows a degree of difficulty of diffusion of the reaction gas in the inside of the fuel cell

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Implementation Method 3

The resistance component R1 corresponds to a proton transfer resistance in an electrolyte film in the fuel cell

Methodology Applied
Scientific EffectProton transfer: Conduction (electrical)

Data Source

PatentUS9444112B2Fuel cell monitoring device
Publication Date: 2016.09.13 DENSO CORP
  • US9444112B2 patent drawing
  • US9444112B2 patent drawing
  • US9444112B2 patent drawing

AI summary

In a fuel cell monitoring device, a gas-diffusion resistance calculation section calculates a gas-diffusion resistance Rtotal indicating a difficulty of diffusing reaction gas to a catalyst layer in a fuel cell based on a gas reaction resistance Rct calculated by a resistance calculation section. A second diffusion resistance calculation section calculates a second diffusion resistance Rdry varying depending on a dried-up in the fuel cell based on a proton transfer resistance Rmem calculated by the resistance calculation section. A first diffusion resistance calculation section calculates a first diffusion resistance Rwet varying depending on a flooding in the fuel cell by subtracting the second diffusion resistance Rdry from the gas-diffusion resistance Rtotal. A water content calculation section calculates a water content of the fuel cell based on the first diffusion resistance. A recovery control section adjusts the water content in the fuel cell based on the calculated water content.