Fuel Cell Output Inspection via Catalyst Oxidation

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Solution Overview

Problem

Current methods for inspecting fuel cell output require large quantities of fuel gas and oxygen-containing gases to apply rated currents, leading to increased costs and reduced accuracy due to variations in the oxidation reduction state of the electrode catalyst.

Innovation Solution

A method involving an oxidation treatment step to stabilize the electrode catalyst, followed by a measurement step with a smaller current than the rated current, which suppresses variations in the oxidation reduction state, allowing for accurate output inspection at lower costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a large current equivalent to the rated current is applied between the electrodes to suppress variation in oxidation reduction state of the electrode catalyst, then measurement accuracy is improved, but the quantity of fuel gas and oxygen-containing gas required increases and costs increase

Engineering Contradiction:
Improveoutput inspection accuracyVSAvoidquantity of fuel gas and oxygen-containing gas
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent applies oxidation treatment to the electrode catalyst before performing the output measurement. This preliminary action stabilizes the oxidation reduction state of the catalyst, allowing accurate measurements to be taken with smaller currents that require less fuel gas and oxygen-containing gas.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the oxidation reduction state parameter of the electrode catalyst through oxidation treatment, transforming it from a variable state to a stable state. This parameter change enables accurate measurements without requiring large currents and excessive gas quantities.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If a small current is applied between the electrodes to reduce costs and gas consumption, then the quantity of fuel gas and oxygen-containing gas is reduced, but variation in oxidation reduction state of the electrode catalyst causes reduced measurement accuracy

Engineering Contradiction:
Improvequantity of fuel gas and oxygen-containing gasVSAvoidoutput inspection accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The oxidation treatment is performed as a preliminary step before the measurement process. This preliminary stabilization of the electrode catalyst allows subsequent measurements to be conducted with small currents while maintaining high accuracy, thus reducing gas consumption without sacrificing measurement quality.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a large current is applied between the electrodes to eliminate variation in oxidation reduction state, then measurement accuracy is improved, but the complexity and scale of the gas apparatus required increases

Engineering Contradiction:
Improveoutput inspection accuracyVSAvoidgas apparatus scale
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

By performing oxidation treatment as a preliminary step, the electrode catalyst is stabilized before measurement. This eliminates the need for complex, large-scale gas apparatus required to deliver large currents, as accurate measurements can now be taken with simpler, smaller-scale equipment using minimal gas quantities.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and cost-effective fuel cell output inspection by stabilizing the electrode catalyst before measurement, reducing variations and eliminating the need for large-scale gas apparatus, thus achieving high accuracy with reduced gas consumption.

Implementation Method 1

an oxidation step of applying oxidation treatment to an electrode catalyst contained in the anode and the cathode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

Fuel cells having an anode on one surface of an electrolyte membrane of solid polymer, and a cathode on the other surface of the electrolyte membrane are known

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS10770739B2Method of inspecting output of fuel cell
Publication Date: 2020.09.08 HONDA MOTOR CO LTD
  • US10770739B2 patent drawing
  • US10770739B2 patent drawing
  • US10770739B2 patent drawing

AI summary

In a method of inspecting an output of a fuel cell, an oxidation step is performed, and thereafter, a measurement step is performed. In the oxidation step, oxidation treatment is applied to an electrode catalyst contained in an anode and a cathode. After the oxidation treatment is applied to the electrode catalyst of the anode and the cathode, in the measurement step, a measurement current which is smaller than a rated current of the fuel cell is applied to the anode and the cathode to measure the output of the fuel cell.