Fuel Cell Interconnector Buffer Chamber Flow Direction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing fuel cell technologies face issues with non-uniform power generation efficiency due to uneven pressure distribution and gas diffusion, leading to thermal stress and potential damage.

Innovation Solution

A fuel cell design incorporating a plate-like interconnector with a buffer chamber and a flow direction changing portion that redirects fuel gas flow, ensuring uniform pressure distribution and diffusion by incorporating features like side surfaces perpendicular to the gas flow and integrated current collectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inlet buffer portion is provided on the upstream side of a fuel gas path to achieve reliable electric power generation, then power generation reliability is improved, but pressure distribution becomes non-uniform causing non-uniform gas diffusion and power generation efficiency

Engineering Contradiction:
Improvepower generation reliabilityVSAvoidpressure distribution uniformity
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The gas path is segmented into multiple regions by providing multiple gas inlet ports and dividing the buffer chamber into multiple buffer regions. Each buffer region receives gas from dedicated inlet ports and distributes it to specific power generation regions, creating localized uniform pressure zones that collectively achieve uniform overall pressure distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the buffer chamber are designed with different characteristics to address local pressure distribution needs. The buffer chamber is divided into multiple buffer regions with varying volumes and configurations, allowing each region to optimize local gas distribution to its corresponding power generation region, achieving uniform pressure distribution across the entire cell.

Inventive Principle:
Principle #3Local quality

2Stress or pressure

If a buffer chamber is provided to achieve uniform fuel gas pressure distribution, then gas diffusion uniformity is improved, but device complexity increases due to additional structural components

Engineering Contradiction:
Improvefuel gas pressure distribution uniformityVSAvoidstructural complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The buffer chamber is integrated directly into the interconnector structure, merging the buffer function with the existing interconnector component. This eliminates the need for separate buffer chamber components, reducing overall device complexity while maintaining the pressure distribution uniformity function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The interconnector is designed to serve multiple functions: it acts as both the structural connector between cells and as the container for the buffer chamber. The interconnector's gas path structure simultaneously provides gas distribution channels and buffer regions, achieving pressure uniformity without adding dedicated buffer components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances pressure loss and buffering effects, achieving uniform gas distribution and reducing contact resistance, thereby improving fuel cell performance and reducing the risk of thermal damage.

Implementation Method 1

The flow direction changing portion changes the flow direction of a fuel gas flowing through the gas inlet ports, and the fuel gas flows into the gas chamber

Methodology Applied
Scientific EffectFlow direction change:

Implementation Method 2

a portion of the fuel gas flowing through the gas inlet ports into the buffer chamber is blocked by the side surface of the flow direction changing portion... pressure loss can be increased, and thus a buffering effect (i.e., uniform distribution of the gas flowing through the gas inlet ports) is improved

Methodology Applied
Scientific EffectPressure loss: Pressure Drop

Implementation Method 3

uniform gas diffusion can be attained in a power generation region... uniform gas diffusion in a power generation region

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Data Source

PatentUS10069162B2Fuel cell
Publication Date: 2018.09.04 MORIMURA SOFC TECH CO LTD
  • US10069162B2 patent drawing
  • US10069162B2 patent drawing
  • US10069162B2 patent drawing

AI summary

A fuel cell according to one mode includes a plate-like interconnector having a front surface and a back surface; a single cell having a power generation function; a gas chamber provided between the interconnector and the single cell; and one or more gas inlet ports for causing a fuel gas to flow into the gas chamber, the fuel cell further including a buffer chamber provided between the gas inlet ports and the gas chamber; a flow direction changing portion provided between the buffer chamber and the gas chamber so as to be located corresponding to the gas inlet ports, the flow direction changing portion having at least one of a front surface and a back surface, and a side surface; and a fuel gas path provided on at least one of the front surface side and the back surface side of the flow direction changing portion.