Fuel Cell State Detection via Impedance Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for detecting the state of a fuel cell, such as wetness, are inaccurate due to inclusion of reaction resistance components in impedance calculations and do not account for thickness and flow passage distributions, leading to errors in catalyst layer water content estimation.

Innovation Solution

A state detection device for fuel cells that calculates ionomer resistance by subtracting the actually measured high-frequency impedance value from the supposed high-frequency impedance value, considering the distribution in the thickness and flow passage directions, to accurately estimate the wet/dry state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If HFR (High Frequency Resistance) is used to detect wet/dry state of fuel cell, then detection can be performed, but the accuracy is low because the calculated value includes electron transport resistance components (bulk resistance and contact resistance) in addition to electrolyte membrane resistance

Engineering Contradiction:
Improvewet/dry state detection accuracyVSAvoidimpedance calculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the impedance measurement into two distinct frequency regions: a first frequency region corresponding to electrolyte membrane resistance and a second frequency region corresponding to the sum of electrolyte membrane resistance and catalyst layer resistance. By separating the measurement into these regions, the patent isolates the ionomer resistance component from other resistance components, thereby improving measurement precision without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the ionomer resistance by calculating the differential impedance between the second impedance (in second frequency region) and the first impedance (in first frequency region). This extraction process removes the common electrolyte membrane resistance component, leaving only the catalyst layer resistance which includes ionomer resistance, thus improving detection accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If differential impedance between second and first impedances is used to calculate catalyst layer water content, then water content estimation can be obtained, but accuracy is low because the difference includes reaction resistance component of each electrode as error

Engineering Contradiction:
Improvecatalyst layer water content estimation accuracyVSAvoidinformation loss in impedance difference
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent applies local quality by focusing the measurement on specific frequency regions that correspond to specific physical processes. The first frequency region is optimized for measuring electrolyte membrane resistance, while the second frequency region is optimized for measuring the combined resistance. This localized frequency-specific measurement ensures that each measurement captures the intended physical property with minimal interference from other components

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses frequency as an intermediary to separate different resistance components. By selecting specific frequency regions, the measurement process indirectly isolates the ionomer resistance without directly measuring it. The frequency acts as a mediator that allows selective measurement of different resistance components through their frequency-dependent behavior

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If ionomer resistance is calculated based on supposed equation from imaginary part of measured impedance, then ionomer resistance can be obtained, but accuracy is insufficient because the equation does not take into account distributions in thickness direction and flow passage length direction

Engineering Contradiction:
Improveionomer resistance calculation accuracyVSAvoidmeasurement and calculation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the measurement parameter from a single impedance value to impedance values at different frequency regions. By measuring impedance at multiple frequencies and analyzing the differential behavior, the patent extracts ionomer resistance information without requiring complex spatial distribution measurements. This parameter change approach maintains relatively simple measurement systems while improving calculation accuracy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides highly accurate detection of the fuel cell's state by isolating ionomer resistance from other resistance components, improving the estimation of catalyst layer water content and wet/dry state determination.

Implementation Method 1

an impedance measurement value belonging to a first frequency region corresponding to an electrolyte membrane resistance and an impedance measurement value belonging to a second frequency region corresponding to a sum of the electrolyte membrane resistance and a catalyst layer resistance

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Data Source

PatentUS10115987B2State detection device and method for fuel cell
Publication Date: 2018.10.30 NISSAN MOTOR CO LTD
  • US10115987B2 patent drawing
  • US10115987B2 patent drawing
  • US10115987B2 patent drawing

AI summary

A state detection device for fuel cell includes a supposed high-frequency impedance value setting unit configured to set a supposed high-frequency impedance value on the basis of an impedance measurement value belonging to an arc region of an impedance curve of the fuel cell, an actually measured high-frequency impedance value calculation unit configured to obtain an actually measured high-frequency impedance value on the basis of an impedance measurement value belonging to a non-arc region of the impedance curve of the fuel cell, and an ionomer resistance estimation unit configured to estimate a value obtained by subtracting the actually measured high-frequency impedance value from the supposed high-frequency impedance value as an ionomer resistance value. The supposed high-frequency impedance value setting unit sets a value of an intersection of an equivalent circuit impedance curve set on the basis of the impedance measurement value belonging to the arc region and a real ads as the supposed high-frequency impedance value.