Fuel Cell Membrane Deterioration Detection via Fluoride Emission Rate

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Solution Overview

Problem

Current methods for monitoring the deterioration of electrolyte membranes in fuel cell stacks, such as open circuit voltage measurement and ion chromatography, are either not suitable for real-time monitoring in vehicle operations or are expensive and impractical for widespread use, leading to challenges in detecting membrane degradation and preventing performance and durability issues.

Innovation Solution

A system comprising fluoride ion concentration and pH meters, flow velocity measuring devices, and a controller to calculate the fluoride emission rate from outflow water, allowing for real-time monitoring and warning of membrane deterioration, as well as controlling factors like operation voltage and humidity to prevent further degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If open circuit voltage measurement is used to monitor electrolyte membrane deterioration, then the monitoring can be performed during vehicle operation, but it is not suitable for real-time monitoring and has limited detection capability

Engineering Contradiction:
Improvedeterioration detection capabilityVSAvoidreal-time monitoring capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces traditional electrical measurement methods (open circuit voltage) with a chemical sensing approach using fluoride ion concentration meters and pH meters to detect membrane deterioration through chemical changes in outflow water, enabling more accurate and real-time monitoring

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces outflow water as an intermediary medium that carries information about membrane deterioration. By analyzing fluoride ion concentration and pH levels in the water that has passed through the membrane, the system indirectly detects membrane degradation without directly measuring the membrane itself

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If ion chromatography is used to detect fluoride ions, then accurate membrane deterioration detection is achieved, but the system becomes expensive and impractical for widespread use

Engineering Contradiction:
Improvefluoride ion detection accuracyVSAvoidsystem cost and complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive, complex ion chromatography systems with simpler, more affordable fluoride ion concentration meters and pH meters. These simpler devices provide sufficient measurement precision for deterioration detection while being practical for widespread deployment in fuel cell vehicles

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts only the essential measurement function (fluoride ion and pH detection) from the complex ion chromatography system, using dedicated simple sensors that perform this single function efficiently without the overhead of the complete chromatography apparatus

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If real-time monitoring of electrolyte membrane state is implemented, then membrane deterioration can be detected early, but additional measurement devices and system complexity are required

Engineering Contradiction:
Improvemembrane state monitoringVSAvoidnumber of measurement devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses outflow water analysis to simultaneously provide multiple pieces of information about membrane health through fluoride ion concentration and pH measurements. This multi-functional approach extracts maximum diagnostic value from a single sampling point, reducing the need for multiple separate measurement systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the outflow water that is already present in the fuel cell operation as the measurement medium. This water naturally contains information about membrane deterioration, so no additional complex sampling or preparation systems are needed - the system essentially monitors itself through its own operational byproducts

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time detection and prevention of electrolyte membrane deterioration, improving the performance and durability of fuel cell stacks by effectively monitoring and managing conditions that affect membrane stability.

Implementation Method 1

measuring in real time the amount of dissolved fluoride ions due to the deterioration of the electrolyte membrane, or the change in pH of outflow water

Methodology Applied
Scientific EffectpH measurement:

Implementation Method 2

measuring in real time the amount of dissolved fluoride ions due to the deterioration of the electrolyte membrane

Methodology Applied
Scientific EffectFluoride ion detection:

Implementation Method 3

measuring flow velocity of the outflow water from the fuel cell stack

Methodology Applied
Scientific EffectFlow velocity measurement:

Implementation Method 4

calculating a fluoride emission rate based on the measured fluoride ion concentration or pH value and flow velocity data

Methodology Applied
Scientific EffectFluoride emission rate calculation:

Implementation Method 5

The hydrogen ions are transmitted to the cathode through the electrolyte membrane, which is a cation exchange membrane

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 6

The hydrogen supplied to the anode is dissociated into hydrogen ions (protons, H+) and electrons (e−) by a catalyst disposed in the electrode/catalyst layer

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 7

The hydrogen supplied to the anode is dissociated into hydrogen ions (protons, H+) and electrons (e−) by a catalyst disposed in the electrode/catalyst layer

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 8

transmit coolant to remove reaction heat

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS8053131B2Apparatus and method for determining deterioration of a fuel cell and method for preventing deterioration of the same
Publication Date: 2011.11.08 HYUNDAI MOTOR CO LTD
  • US8053131B2 patent drawing
  • US8053131B2 patent drawing
  • US8053131B2 patent drawing

AI summary

The present invention provides an apparatus and method for determining deterioration of a fuel cell, the method including measuring in real time fluoride ion concentration or pH value of outflow water from a fuel cell stack during operation in a fuel cell vehicle, calculating a fluoride emission rate from the measured value and, if the calculated fluoride emission rate is out of a predetermined normal range, determining deterioration of an electrolyte membrane of the fuel cell stack.