Asymmetric Polymer Electrolyte Membrane for Fuel Cell Humidity Control

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Solution Overview

Problem

Conventional polymer electrolyte membranes in fuel cells face challenges in maintaining ionic conductivity and moisture distribution under high-temperature and low-humidity conditions, leading to anodic drying, water flooding, and mass transport resistance.

Innovation Solution

A polymer electrolyte membrane comprising a porous support with a first ion conductor layer containing an absorbent compound that forms a basket structure through molecular motion, and a second ion conductor layer without an absorbent compound, to improve moisture retention and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hygroscopic materials are introduced into the polymer electrolyte membrane to improve ionic conductivity, then ionic conductivity is improved, but moisture distribution becomes uneven and water flooding occurs

Engineering Contradiction:
Improveionic conductivityVSAvoidwater flooding
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by introducing hygroscopic materials only in specific regions of the polymer electrolyte membrane rather than uniformly throughout. This localized approach allows the membrane to maintain ionic conductivity in critical areas while preventing excessive moisture accumulation that causes water flooding in other regions.

Inventive Principle:
Principle #3Local quality

2Device complexity

If conventional polymer electrolyte membrane is used under high-temperature conditions, then device simplicity is maintained, but ionic conductivity deteriorates due to moisture loss

Engineering Contradiction:
Improvemembrane structureVSAvoidionic conductivity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs parameter changes by modifying the chemical composition of the polymer electrolyte membrane to include hygroscopic materials that alter the membrane's moisture retention properties. This compositional parameter change enables the membrane to maintain ionic conductivity under high-temperature conditions without compromising structural simplicity.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If absorbent compound is added to retain moisture, then moisture content is maintained, but mass transport resistance increases due to water flooding

Engineering Contradiction:
Improvemoisture contentVSAvoidmass transport resistance
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes porous materials with specifically engineered pore structures that provide capillary forces to retain necessary moisture for ionic conductivity while maintaining sufficient porosity for gas transport. The porous structure prevents water flooding by allowing excess water to be accommodated in the pore network without blocking mass transport pathways.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances ionic conductivity performance by maintaining moisture content, minimizing anodic drying and water flooding, and reducing mass transport resistance under extreme conditions.

Implementation Method 1

an absorbent compound which forms a basket structure through molecular motion

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

a first ion conductor layer disposed on a first surface of the porous support... the first ion conductor layer includes an ion conductor

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Data Source

PatentEP4693535A2Polymer electrolyte membrane, membrane-electrode assembly, and fuel cell comprising same
Publication Date: 2026.02.11 KOLON INDUSTRIES INC
  • EP4693535A2 patent drawingFigure 1A~1B
  • EP4693535A2 patent drawingFigure 2
  • EP4693535A2 patent drawing

AI summary

Disclosed is a polymer electrolyte membrane having improved ion conductivity performance by maintaining the moisture content therein under high-temperature and/or low-humidity conditions. According to one aspect, the polymer electrolyte membrane includes a porous support; a first ion conductor layer disposed on a first surface of the porous support; and a second ion conductor layer disposed on a second surface opposite to the first surface of the porous support, the first ion conductor layer containing an ion conductor and an absorbent compound, wherein the absorbent compound forms a basket structure by molecular motion, and the second ion conductor layer contains no absorbent compound.