Fuel Cell Flight Vehicle Motor Sharing for Pump Weight Reduction

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Solution Overview

Problem

Flight vehicles using fuel cells as a power source face challenges in reducing the weight of driving devices for pumps and compressors due to their importance in maintaining lightness, which is crucial for flight efficiency.

Innovation Solution

The flight vehicle integrates a common motor to drive both the propeller and the cooling water pump, and separate motors or inverters for the air compressor and hydrogen pump, reducing the need for additional driving devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate driving devices are used for each pump and compressor, then each component can be independently controlled, but the total weight of the flight vehicle increases

Engineering Contradiction:
Improveindependent control capabilityVSAvoidtotal weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines multiple driving functions into a single motor unit that can drive both the cooling water pump and the air compressor through shared mechanical components (such as a common drive shaft or belt system), thereby reducing the total number of motors and inverters while maintaining independent operational control through electronic regulation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The motor unit is designed with multi-functionality to perform both cooling water circulation and air supply tasks, allowing a single driving device to replace multiple dedicated devices while maintaining the ability to independently control each function through variable speed control and electronic regulation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Weight of moving object

If the number of driving devices is reduced, then the weight of the flight vehicle decreases, but the complexity of the drive system increases

Engineering Contradiction:
Improvetotal weightVSAvoiddrive system complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent introduces a common drive shaft or belt system as an intermediary mechanical component that couples the single motor to multiple driven components (pump and compressor), simplifying the overall system architecture while enabling independent control through variable speed regulation and electronic management

Inventive Principle:
Principle #24Intermediary (Mediator)

3Weight of moving object

If a common motor drives both propeller and cooling water pump, then driving device weight is reduced, but the motor must handle variable load conditions

Engineering Contradiction:
Improvedriving device weightVSAvoidload condition adaptability
Core Design Contradiction:
Weight of moving objectVSAdaptability or versatility

Solution Approach 1:

The motor system is designed with dynamic control capabilities, using variable speed drives and electronic regulation to adapt to varying load conditions during flight operations, allowing the motor to efficiently adjust its output to match the instantaneous demands of both propeller propulsion and cooling water circulation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback control mechanisms that monitor the operational status of both the propeller and cooling water pump, allowing the motor control system to automatically adjust power distribution and speed parameters to optimize performance under varying flight conditions and maintain stable operation

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the weight of the flight vehicle by minimizing the number of driving devices, ensuring efficient fluid circulation and power supply without the need for redundant components.

Implementation Method 1

a motor to drive a propeller... the pump being driven by the motor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4082914B1Flight vehicle
Publication Date: 2025.09.03 TOYOTA JIDOSHA KK
  • EP4082914B1 patent drawingFigure 1
  • EP4082914B1 patent drawingFigure 2
  • EP4082914B1 patent drawingFigure 3

AI summary

Provided is a flight vehicle having a weight reduced by reducing the number of driving devices. The flight vehicle including a fuel cell, and a motor to drive a propeller, the flight vehicle includes: a pump by which cooling water for cooling the fuel cell is circulated, the pump being driven by the motor to drive a propeller.