Hydrogen Fuel Cell Stack Power Management for Motorcycle Dynamic Loads

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Solution Overview

Problem

Hydrogen fuel cell stacks in motorcycles are not suitable for applications with high frequency and dynamic load changes, often functioning inadequately at the start and leading to potential damage due to rapid changes in electrical energy demands, resulting in inefficient use of hydrogen energy.

Innovation Solution

A power supply method and system where a hydrogen fuel cell stack and a lithium battery pack are connected in parallel to a motorcycle's electric motor, with a control chip managing the power distribution based on voltage thresholds to optimize the use of hydrogen energy, ensuring the fuel cell stack is protected and efficiently utilized.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If hydrogen fuel cell stack is used as primary power source, then hydrogen energy utilization is improved, but fuel cell stack reliability deteriorates due to rapid dynamic load changes

Engineering Contradiction:
Improvehydrogen energy utilizationVSAvoidfuel cell stack reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control chip performs preliminary detection of the fuel cell stack's operating state (current, voltage, temperature) before allowing full power delivery. This preliminary assessment enables the system to prepare for potential load changes and protect the fuel cell stack from sudden high-frequency dynamic loads that could cause damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control chip acts as an intermediary between the fuel cell stack and the electrical load. It monitors the stack's output and regulates the power delivery, preventing direct connection of the fuel cell stack to highly dynamic loads. This intermediary control mechanism protects the fuel cell stack while enabling full utilization of hydrogen energy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If fuel cell stack outputs rated current directly, then power delivery speed is improved, but fuel cell stack damage risk increases due to overload

Engineering Contradiction:
Improvepower delivery speedVSAvoidfuel cell stack overload damage
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The control chip dynamically adjusts the power output based on real-time monitoring of the fuel cell stack's current, voltage, and temperature. Rather than fixed rated current output, the system adaptively modulates power delivery to match the stack's instantaneous capacity, enabling fast response while preventing overload damage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control chip continuously monitors the fuel cell stack's operating parameters (current, voltage, temperature) and uses this feedback to regulate power output. When the stack approaches its rated current or temperature limits, the control chip reduces output to prevent damage, while still enabling rapid power delivery when conditions permit.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for effective use of hydrogen energy as the primary power source, protecting the fuel cell stack and ensuring efficient power delivery, while also enabling indirect detection of residual hydrogen with low costs and high conversion rates.

Implementation Method 1

Hydrogen fuel cells are a device, which utilizes hydrogen as fuel to generate electricity through a chemical reaction with oxygen discharging water only as a by-product

Methodology Applied
Scientific EffectFuel cell chemical reaction: Fuel Cell

Implementation Method 2

the control chip obtaining the output voltage of the lithium battery pack, and comparing it with a preset charge-on threshold and charge-stop threshold

Methodology Applied
Scientific EffectVoltage detection: Ohmmeter

Data Source

PatentUS20230038076A1Power supply method and system for hydrogen fuel cell stack, and hydrogen powered motorcycle and driving method and system thereof
Publication Date: 2023.02.09 YOUON TECH CO LTD
  • US20230038076A1 patent drawing
  • US20230038076A1 patent drawing
  • US20230038076A1 patent drawing

AI summary

The present invention provides a power supply method and system for a hydrogen fuel cell stack, and a hydrogen powered motorcycle and a driving method and system thereof, the power supply method includes: a control chip detecting the operating states of the hydrogen fuel cell stack and the lithium battery pack; when the hydrogen fuel cell stack and the lithium battery pack are free of faults, obtaining the output voltage of the lithium battery pack; when the output voltage is lower than the charge-on threshold, the hydrogen fuel cell stack powering the lithium battery pack; when the output voltage is higher than the charge-stop threshold, disconnecting the circuit of the hydrogen fuel cell stack powering the lithium battery pack, when the output voltage is more than or equal to the charge-on threshold and less than or equal to the charge-stop threshold, the circuit of the hydrogen fuel cell stack remaining to power the lithium battery pack; and when the output voltage is higher than the charge-stop threshold, disconnecting the circuit oi the hydrogen fuel cell stack powering the lithium battery pack. The aforementioned technical solution uses hydrogen energy as the electrical energy powering the motorcycle as much as possible under the protection of the hydrogen fuel cell stack.