Fuel Cell Cathode Electrolyte for Platinum-Free Oxygen Reduction

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Solution Overview

Problem

The high cost and limited availability of precious metal catalysts, such as platinum, hinder the widespread adoption of fuel cells, and the oxygen reduction reaction at the cathode is complex and inefficient, often resulting in the formation of reactive hydrogen peroxide instead of water, which reduces fuel cell durability.

Innovation Solution

A fuel cell design utilizing a non-precious metal catalyst, specifically a Fe-N/C catalyst, in combination with a protic ionic liquid electrolyte, which favors the 4-electron reduction of oxygen to water, eliminating the need for platinum and enhancing durability by preventing hydrogen peroxide formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precious metal catalysts such as platinum are used, then the oxygen reduction reaction can be catalysed, but the cost is high and availability is limited

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive precious metal catalysts (platinum) with a non-precious metal catalyst system comprising Fe-N/C catalyst in a protic ionic liquid electrolyte. This substitution directly addresses the cost issue while maintaining catalytic functionality for the oxygen reduction reaction, making fuel cells more economically viable for widespread adoption.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the chemical environment by introducing a protic ionic liquid electrolyte system that enables non-precious metal catalysts to function effectively. This parameter change in the electrolyte composition allows Fe-N/C catalysts to achieve catalytic activity comparable to platinum, resolving the contradiction between cost and catalytic performance.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional catalysts are used, then the oxygen reduction reaction occurs, but the 2-electron pathway is favored producing hydrogen peroxide which reduces durability

Engineering Contradiction:
Improvereaction rateVSAvoiddurability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the reaction environment by using a protic ionic liquid electrolyte with specific properties (viscosity, proton conductivity, chemical stability) that favor the 4-electron reduction pathway. This parameter change in the electrolyte system shifts the reaction mechanism from the harmful 2-electron pathway (producing H2O2) to the desirable 4-electron pathway (producing H2O), thereby improving durability while maintaining productivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The protic ionic liquid acts as an intermediary medium that facilitates the 4-electron oxygen reduction pathway. The specific ionic liquid structure and properties mediate the reaction between oxygen and the Fe-N/C catalyst, directing it toward water production rather than hydrogen peroxide, thus resolving the contradiction between reaction efficiency and durability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Fe-N/C catalyst in a protic ionic liquid electrolyte enables efficient 4-electron oxygen reduction to water, reducing the reliance on expensive platinum and improving fuel cell durability by avoiding hydrogen peroxide production, thus enhancing environmental safety and operational efficiency.

Implementation Method 1

A catalyst is generally needed to catalyse the reactions at the cathode and the anode. The catalysts used typically comprise precious metals such as platinum.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

An example of a reaction that may take place at the cathode of a PEMFC is the oxygen reduction reaction (ORR), wherein oxygen (O2) is reduced to either H2O2 (from [O2] 2-) or H2O (from [O2] 4-)

Methodology Applied
Scientific EffectOxygen reduction reaction: Redox Reactions

Implementation Method 3

In a proton exchange membrane fuel cell, protons (H+) generated at the anode migrate through the electrolyte to the cathode

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 4

The electrolyte enables the movement of protons (or other cations) from the anode to the cathode

Methodology Applied
Scientific EffectIon transport: Electrolyte

Implementation Method 5

the non-precious metal catalyst is a Fe-N/C catalyst... the 4-electron reduction process is desirable from an environmental perspective as it produces water (H2O). Further, H2O2 is reactive and the presence of H2O2 can limit the durability of fuel cells

Methodology Applied
Scientific EffectSelective catalysis: Catalysis

Data Source

PatentEP3501051B1Fuel cell
Publication Date: 2024.08.21 NEWSOUTH INNOVATIONS PTY LTD
  • EP3501051B1 patent drawingFigure 1(a)~1(d)
  • EP3501051B1 patent drawingFigure 2(a)~2(d)
  • EP3501051B1 patent drawingFigure 3(a)~3(b)

AI summary

The present application describes a fuel cell comprising an anode, a cathode, a non-precious metal catalyst in contact with the cathode and an electrolyte comprising a protic ionic liquid in contact with the non-precious metal catalyst.