Fuel Cell Gas Diffusion Layer Porosity Layout for Balanced Performance

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Solution Overview

Problem

Existing fuel cell optimization designs lack a systematic approach to balance and optimize local porosity distribution in the gas diffusion layer to achieve optimal performance, as current methods do not evaluate porosity based on performance indices.

Innovation Solution

A method and apparatus that determine the overall porosity of the gas diffusion layer, evaluate performance indices such as air permeability, drainage capability, tensile strength, and acid corrosion tolerance, and calculate comprehensive scores using evaluation functions and weight ratios to identify the optimal porosity structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different local porosity structures are designed within the gas diffusion layer, then performance output equalization and optimization can be achieved, but the design complexity increases significantly

Engineering Contradiction:
Improveperformance output equalizationVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by dividing the gas diffusion layer into multiple local regions (first local region, second local region, third local region) with different porosity characteristics. Each region has optimized porosity to balance performance output across different areas of the fuel cell, resolving the contradiction between performance equalization and design complexity through systematic regional differentiation.

Inventive Principle:
Principle #3Local quality

2Reliability

If a-stepped or ordered porosity structure is used, then performance optimization is achieved, but the design becomes more single or prominent rather than balanced

Engineering Contradiction:
Improveperformance optimizationVSAvoiddesign balance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs asymmetry by creating an uneven porosity distribution pattern where the first local region has a first porosity, the second local region has a second porosity different from the first, and the third local region has a third porosity. This asymmetric design allows performance optimization in specific regions while maintaining overall design balance through the structured differentiation of porosity values across regions.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250315579A1Method and apparatus for optimizing design based on performance evaluation of gas diffusion layer of fuel cell
Publication Date: 2025.10.09 CATARC NEW ENERGY VEHICLE TEST CENT (TIANJIN) CO LTD
  • US20250315579A1 patent drawing
  • US20250315579A1 patent drawing
  • US20250315579A1 patent drawing

AI summary

The present disclosure relates to a field of a fuel cell test, and in particular, to a method and an apparatus for optimizing design based on performance evaluation of a gas diffusion layer of a fuel cell. The method includes: determining an overall porosity of the gas diffusion layer of the fuel cell according to production requirements, and obtaining a plurality of porosity structures with the overall porosity; obtaining performance evaluation indexes of the gas diffusion layer of the fuel cell, and constructing a performance evaluation system for the gas diffusion layer of the fuel cell; calculating, with reference to evaluation functions and index weight ratios, performance comprehensive scores of the plurality of porosity structures in the performance evaluation system of the gas diffusion layer of the fuel cell; determining an optimal design scheme in the plurality of porosity structures according to the performance comprehensive scores.