Fuel Cell Potential Measuring Apparatus Simplified Structure

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Solution Overview

Problem

Conventional fuel cell potential measuring devices have complex structures and are affected by water, making accurate potential detection difficult, especially due to the need for cutouts and insulating materials which complicate the assembly and increase the overall thickness of the apparatus.

Innovation Solution

A fuel cell potential measuring apparatus comprising first and second sheet members with integrated anode and cathode potential-applying and potential-measuring electrodes, respectively, which are joined together, allowing for a simpler structure and process while reducing the overall thickness, and utilizing a cover film to expose only the necessary electrodes for measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a cutout portion is formed in the oxygen electrode and a detection piece is provided therein with an insulating member, then the electrode potential can be detected, but the structure becomes considerably complex

Engineering Contradiction:
Improveelectrode potential detectionVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts only the essential measurement function by using a detection piece that contacts the electrolyte membrane directly, eliminating the need for cutouts in the oxygen electrode and complex insulating member arrangements. The detection piece is simply positioned to contact the electrolyte membrane surface, extracting the measurement capability while removing unnecessary structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The detection piece serves multiple functions: it provides the measurement electrode, the insulating support, and the structural integration all in one component. This multi-functional design eliminates the need for separate insulating members and cutout structures, resolving the contradiction between measurement capability and structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a gap between the detection piece and surrounding oxygen electrode is filled with insulating material, then insulation is provided, but the overall thickness of the apparatus increases

Engineering Contradiction:
Improveinsulation performanceVSAvoidapparatus thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The invention merges the insulating function with the detection piece structure itself. The insulating member is integrated into the detection piece as a unified component rather than being a separate filling material, which eliminates the need for additional thickness to accommodate gap-filling insulating materials while maintaining reliable insulation performance.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If a detection piece is disposed in a cutout portion of the oxygen electrode, then potential measurement is enabled, but the assembly process becomes complicated

Engineering Contradiction:
Improvepotential measurement capabilityVSAvoidassembly process
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The invention segments the fuel cell assembly process by allowing the detection piece to be independently prepared and then simply positioned onto the electrolyte membrane surface. This segmentation eliminates the need for complex cutout operations on the oxygen electrode during assembly, making the manufacturing process simpler and more straightforward.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If the detection piece contacts the solid polymer electrolyte, then ionic conduction is achieved, but water formation during power generation interferes with accurate detection

Engineering Contradiction:
Improvepotential detection accuracyVSAvoidwater interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The invention introduces an insulating member as an intermediary between the detection piece and the electrolyte membrane. This intermediary layer allows ionic conduction to occur while preventing direct contact that would allow water to interfere with the detection piece, thus resolving the contradiction between achieving ionic conduction and avoiding water interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the assembly and measurement process, reduces the apparatus thickness, and enhances measurement accuracy by eliminating the need for complex cutouts and insulating materials, allowing for reliable and economical potential measurement in fuel cells.

Implementation Method 1

a first sheet member on which an anode potential-applying electrode and an anode potential-measuring electrode are disposed on an end portion thereof which is arranged on the anode, and a second sheet member on which a cathode potential-applying electrode and a cathode potential-measuring electrode are disposed

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8154243B2Fuel cell potential measuring apparatus and manufacturing method therefor
Publication Date: 2012.04.10 HONDA MOTOR CO LTD
  • US8154243B2 patent drawing
  • US8154243B2 patent drawing
  • US8154243B2 patent drawing

AI summary

A fuel cell potential measuring apparatus includes a first sheet member which is arranged on an anode side, and a second sheet member which is arranged on a cathode side. On the first sheet member, an anode potential-applying electrode and an anode potential-measuring electrode are disposed on an end portion thereof, whereas on the second sheet member, a cathode potential-applying electrode and a cathode potential-measuring electrode are disposed on an end portion thereof. Another end portion of the first sheet member and another end portion of the second sheet member are joined together mutually.