Fuel Cell Vehicle Power Reserve Control

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Solution Overview

Problem

Existing vehicle electrical systems face inefficiencies in managing power reserves, particularly for dynamic components like turbocompressors in fuel cell-powered vehicles, leading to noticeable losses in torque and reduced flexibility in driving behavior due to fixed power reserves that are not optimally adjusted for varying operational states.

Innovation Solution

A method and system that dynamically adjust power reserves by smoothing power consumption behavior over time, defining a base value and static offset to ensure reliable power delivery for dynamic processes while reducing power reserves during stationary states, allowing for flexible power distribution between traction and auxiliary loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed power reserve is allocated for dynamic components like turbocompressors, then reliable power delivery is ensured, but power distribution flexibility and driving performance are reduced due to unnecessary overprovisioning

Engineering Contradiction:
Improvepower delivery reliabilityVSAvoidpower distribution flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic power reserve adjustment by continuously monitoring the operational state of dynamic components (e.g., turbocompressor speed, electrical power consumption) and adapting the power reserve allocation in real-time. This transforms the fixed power reserve into a dynamic parameter that automatically scales with actual system needs, resolving the contradiction between ensuring reliability and maintaining flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of power reserve allocation from a static fixed value to a dynamic variable based on component operational state. By monitoring parameters such as turbocompressor rotation speed and electrical power consumption, the system adjusts the power reserve threshold accordingly, allowing optimal power distribution between traction and auxiliary loads while maintaining sufficient reserves for dynamic processes.

Inventive Principle:
Principle #35Parameter changes

2Speed

If a large power reserve is maintained for dynamic processes, then dynamic response capability is ensured, but torque losses increase and driving efficiency decreases

Engineering Contradiction:
Improvedynamic response capabilityVSAvoidtorque losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

Instead of maintaining a full power reserve for all operating conditions, the system applies partial action by allocating power reserves only when and where actually needed. The control unit monitors the operational state and provides power reserves selectively for dynamic processes, avoiding unnecessary power allocation during stationary or steady-state operations, thereby reducing torque losses while maintaining adequate dynamic response capability.

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If power reserves are reduced for stationary states, then power distribution flexibility improves, but power delivery reliability may be compromised during transient states

Engineering Contradiction:
Improvepower distribution flexibilityVSAvoidpower delivery reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system employs feedback mechanisms by continuously monitoring the operational state of dynamic components and the actual power consumption. The control unit uses this feedback information to dynamically adjust power reserve allocation, ensuring that sufficient reserves are maintained during transient states while allowing reduced reserves during stationary states. This closed-loop control maintains reliability while optimizing power distribution flexibility.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10076972B2Vehicle-electrical-system assembly and method for operating a vehicle electrical system of an electrically drivable means of transportation having a fuel cell
Publication Date: 2018.09.18 VOLKSWAGEN AG
  • US10076972B2 patent drawing
  • US10076972B2 patent drawing
  • US10076972B2 patent drawing

AI summary

A vehicle-electrical-system assembly and a method for operating a vehicle electrical system of an electrically drivable transportation unit. The method includes determining a present electrical power consumption of a component having dynamic power-consumption behavior at a first time, providing a base value by smoothing the power-consumption behavior over time, defining a power reserve for the component by adding a static power offset to the base value, and limiting a vehicle-electrical-system power available for a traction machine of the transportation unit to provide the defined power reserve for the component.