Fuel Cell Power Supply Phase Control for Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power supply systems for motor-driven vehicles, particularly those using fuel cells, face inefficiencies in voltage conversion and energy management due to the limitations of current control methods, which affect the durability and performance of the fuel cell voltage control units.

Innovation Solution

A power supply system comprising a fuel cell, a converter, and a processor that generates control signals to manage the number of operating phases in the fuel cell voltage control unit, optimizing energy efficiency by adjusting the number of phases based on input current and voltage conditions to minimize losses and ensure balanced load distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the number of operating phases in the fuel cell voltage control unit is increased to improve voltage conversion efficiency, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the number of operating phases variable rather than fixed. The control unit dynamically adjusts the number of phases based on real-time operating conditions such as input current and voltage levels. This allows the system to optimize energy efficiency across different operating points while avoiding the need for a permanently complex multi-phase configuration, thus resolving the contradiction between energy efficiency and device complexity.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the number of operating phases is dynamically adjusted to optimize energy efficiency, then energy efficiency is improved, but control complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements parameter changes by adjusting the number of operating phases based on measured electrical parameters such as input current and voltage levels. The control unit monitors these parameters and switches between different phase configurations (e.g., single-phase, two-phase, three-phase) to maintain optimal energy efficiency. This approach simplifies control compared to continuous adjustment methods while still achieving significant energy optimization across varying load conditions.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If feedback control is used to maintain stable output voltage, then output stability is improved, but response time increases due to the control loop

Engineering Contradiction:
Improveoutput stabilityVSAvoidresponse time
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent applies preliminary action by pre-configuring multiple operating phase modes and their corresponding control parameters. When a change in operating conditions is detected, the system can quickly switch between pre-established configurations rather than calculating optimal parameters in real-time. This reduces the response time of the feedback control loop while maintaining output stability, as the control strategies for different phase configurations are prepared in advance.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10199956B2Power supply system, apparatus, and control method combining a first control signal and a second control signal
Publication Date: 2019.02.05 HONDA MOTOR CO LTD
  • US10199956B2 patent drawing
  • US10199956B2 patent drawing
  • US10199956B2 patent drawing

AI summary

A power supply system includes a power supply, a converter, and a processor. The converter converts voltage of the electric power supplied from the power supply. The processor is configured to generate a first control signal to control the converter to output a target voltage or a target current via a feedback control based on the first control signal. The processor is configured to generate a second control signal to detect a state of the power supply. The processor is configured to combine the first control signal and the second control signal to control the converter.