Fuel Cell Power Switching for Stable Auxiliary Device Voltage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The voltage generated by a fuel cell can fluctuate significantly due to factors like sweep currents and power generation conditions, necessitating a power adjustment function on the auxiliary device side, which increases costs.

Innovation Solution

A power supply system that includes a fuel cell, a power storage device, a converter, and a controller. The controller acquires the states of the fuel cell and the power storage device, selects the appropriate power source for the auxiliary device, and controls the converter to switch between power supply from the fuel cell and the power storage device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If power is directly supplied from fuel cell to auxiliary device, then power supply simplicity is improved, but voltage fluctuation causes auxiliary device cost increase

Engineering Contradiction:
Improvepower supply structureVSAvoidauxiliary device cost
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

A DC-DC converter is introduced as an intermediary device between the fuel cell and the auxiliary device. The converter includes a controller that monitors fuel cell voltage and adjusts the duty ratio of the switching element to regulate output voltage, thereby isolating the auxiliary device from fuel cell voltage fluctuations and avoiding the need for expensive voltage adjustment circuits in the auxiliary device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The controller dynamically changes the duty ratio parameter of the switching element in the DC-DC converter based on real-time fuel cell voltage measurements. By adjusting this parameter, the converter maintains a stable output voltage to the auxiliary device regardless of fuel cell voltage variations, solving the voltage fluctuation problem without increasing auxiliary device complexity.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If voltage adjustment function is added to auxiliary device, then voltage stability is improved, but auxiliary device cost increases

Engineering Contradiction:
Improvevoltage stabilityVSAvoidauxiliary device cost
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The voltage adjustment function is transferred from the auxiliary device to the DC-DC converter, which acts as an intermediary. The converter's controller regulates the switching element's duty ratio to maintain stable output voltage, eliminating the need for expensive voltage adjustment circuits in the auxiliary device while still achieving voltage stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The DC-DC converter performs self-regulation by monitoring its own output voltage and adjusting the switching element's duty ratio accordingly. This self-service mechanism maintains voltage stability without requiring additional control circuits or components in the auxiliary device, thereby reducing overall system cost.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If DC-DC converter is introduced, then voltage stability for auxiliary device is improved, but power supply system complexity increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidpower supply system
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The DC-DC converter is designed to perform multiple functions: voltage regulation for the auxiliary device, power management for the load device, and fuel cell monitoring. By consolidating these functions into a single controller, the system avoids the need for multiple separate control circuits, thereby reducing overall system complexity while maintaining output voltage stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller of the DC-DC converter is integrated with the fuel cell system control, merging voltage regulation, power management, and fuel cell monitoring functions into a single control unit. This consolidation reduces the number of separate components and control circuits needed, offsetting the added complexity of the converter itself.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for the appropriate supply of power to auxiliary devices while minimizing the increase in costs associated with the auxiliary device, thereby enhancing cost-effectiveness and versatility.

Implementation Method 1

a fuel cell capable of generating power

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Implementation Method 2

a converter that converts power from the fuel cell or the power storage device and switches between supply of power from the fuel cell to the auxiliary device and supply of power from the power storage device to the auxiliary device

Methodology Applied
Scientific EffectPower conversion and switching:

Data Source

PatentUS12243998B2Power supply system and method of power supply
Publication Date: 2025.03.04 HONDA MOTOR CO LTD
  • US12243998B2 patent drawing
  • US12243998B2 patent drawing
  • US12243998B2 patent drawing

AI summary

A power supply system of the embodiment includes a fuel cell which is able to generate power, a power storage device which stores the power generated by the fuel cell, a converter which converts power from the fuel cell or the power storage device and switches between supply of power from the fuel cell to an auxiliary device and supply of power from the power storage device to the auxiliary device, and a controller which controls at least the switching of the converter.