Fuel Cell Backup Power Synchronization for Indoor Building Wiring

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Solution Overview

Problem

Conventional backup electrical generators are unsuitable for operation in closed spaces due to noise, fuel handling risks, and toxic exhaust fumes, and they often cannot utilize existing building wiring for power distribution.

Innovation Solution

An electrical power generating system comprising a fuel cell unit, an electrical storage unit, an inverter, a contactor, and a controller that synchronizes the AC output with existing building wiring, allowing safe and efficient operation within closed spaces and utilization of existing wiring for power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional backup generators (diesel/gasoline engines) are used for high power output, then power generation capability is improved, but noise level increases and fuel handling safety deteriorates

Engineering Contradiction:
Improvepower outputVSAvoidnoise and fuel handling risks
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent replaces conventional mechanical combustion engines (diesel/gasoline) with a fuel cell system that uses electrochemical reactions to generate electricity. This substitution eliminates the need for combustion, thereby removing noise-generating mechanical components and eliminating fuel handling risks associated with storing and managing flammable liquid fuels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental operating parameters of the power generation system by transitioning from high-temperature combustion processes to low-temperature electrochemical reactions. This parameter change enables quiet operation and eliminates the need for large fuel storage tanks, resolving the contradiction between power output and harmful factors.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If conventional generators are installed in closed spaces, then power availability is improved, but air quality deteriorates due to toxic exhaust fumes

Engineering Contradiction:
Improvepower availabilityVSAvoidtoxic exhaust fumes
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent replaces combustion-based power generation with fuel cell electrochemistry, which does not produce toxic exhaust fumes. This allows the system to be installed in closed or enclosed spaces without compromising air quality, while maintaining power availability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent converts the previously harmful exhaust emissions into useful byproducts. The fuel cell system produces only water and heat as byproducts, transforming the harmful exhaust issue into a beneficial outcome where emissions are harmless and can even be utilized (e.g., water for drinking, heat for thermal energy).

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If conventional generators are used, then power generation capability is improved, but adaptability to existing building wiring deteriorates

Engineering Contradiction:
Improvepower generation capabilityVSAvoidcompatibility with existing wiring
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent segments the power generation system into modular components (fuel cell stack, balance of plant, control systems) that can be scaled and configured to match different power requirements. This modularity enables seamless integration with existing building wiring infrastructures of various capacities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the fuel cell system with universal adaptability to interface with different types of electrical infrastructures (AC/DC, various voltages, grid-tied or standalone). The system can function in multiple modes (backup power, primary power, island mode, grid-interconnected), making it highly versatile and compatible with existing building wiring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides safe, efficient, and quiet backup power within closed spaces, utilizing existing building wiring for power distribution, thus overcoming the limitations of conventional generators.

Implementation Method 1

a fuel cell unit (30) comprising a first DC output (32)

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Implementation Method 2

an inverter (50) coupled to the second DC output (44) of the electrical storage unit to receive power, the inverter (50) comprising a first AC output (52)

Methodology Applied
Scientific EffectElectrical energy conversion:

Data Source

PatentUS20250132571A1Electrical Power Generating System
Publication Date: 2025.04.24 BWR INNOVATIONS LLC
  • US20250132571A1 patent drawing
  • US20250132571A1 patent drawing
  • US20250132571A1 patent drawing

AI summary

An electrical power generating system for providing auxiliary or backup power to a load bus. The system may be used indoors, and generally includes a fuel cell unit comprising a first DC output, an electrical storage unit comprising a DC input coupled to the first DC output of the fuel cell, the electrical storage unit further comprising a second DC output. An inverter coupled to the second DC output receives power, the inverter comprising a first AC output. The system includes a contactor connected between the first AC output and an AC load bus. The AC load bus comprises an AC voltage, and a controller comprising inputs is adapted to sense a phase, a frequency, and a magnitude of the first AC output and the AC voltage and close the contactor when they substantially match.