Fuel Cell Stack Pressing Device Oblique Lever Adjustment

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Solution Overview

Problem

Existing pressing devices for fuel cell stacks rely on cumbersome screw and nut mechanisms to adjust pretensioning, making it difficult to easily change the pressing force on the fuel cell stack.

Innovation Solution

A pretensioning unit with an adjusting element and a supporting element that can be turned relative to each other, featuring contact surfaces extending obliquely to the pressing direction, allowing for easy adjustment of the pretensioning force by changing the height of the unit along the pressing direction, with locking elements for secure positioning and easy operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If screws and nuts are used to adjust pretensioning, then the pressing force can be changed, but the operation becomes cumbersome and complex

Engineering Contradiction:
Improveease of adjusting pretensioningVSAvoidcomplexity of screw and nut mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the traditional screw-nut mechanical adjustment system with a lever-based mechanical system. The lever (12) rotates around an axis (18) to directly adjust the distance between the pressing unit and counter-pressing unit, eliminating the need for screws and nuts. This substitution simplifies the adjustment mechanism and improves operational ease while maintaining the ability to precisely control pressing force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of using a threaded connection where rotation translates to linear movement through threads, the patent inverts the approach by using a lever that rotates around an axis to directly change the distance between pressing components. The adjustment element (lever) rotates in the opposite sense to change distance, providing a more direct and simpler mechanical relationship for adjustment.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If the pretensioning unit height is changed to adjust pressing force, then the spring force changes, but manual holding is required for stability

Engineering Contradiction:
Improveadjustability of pressing forceVSAvoidease of operation without manual holding
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The lever system is designed to be self-stabilizing through its mechanical geometry. When the lever (12) is positioned at a specific angle relative to the pressing direction, it naturally maintains the adjusted distance between the pressing unit and counter-pressing unit without requiring manual holding. The mechanical configuration provides inherent stability, allowing the operator to simply position the lever and release it, and the system maintains the setting autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The lever is pre-configured with specific geometric relationships and pivot points that ensure stable positioning at adjustment positions. The mechanical design incorporates features such as the axis position and lever arm dimensions that create natural stable equilibrium positions, so the preliminary design work ensures stability is built into the system before operation.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If contact surfaces extend obliquely to the pressing direction, then adjustment is simplified, but the structural complexity increases

Engineering Contradiction:
Improveease of turning adjustmentVSAvoidcomplexity of contact surface geometry
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The contact surfaces are arranged obliquely relative to the pressing direction, introducing a angular dimension to the interaction between the lever and pressing components. This oblique arrangement allows the lever's rotational movement to be efficiently converted into linear distance adjustment, simplifying the operation while the geometric complexity is managed through standardized mechanical design practices.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and precise adjustment of the spring-elastic pressing force on the fuel cell stack, improving operational efficiency and simplifying the process of changing pretensioning without manual holding, thereby enhancing the mechanical stability and ease of use.

Implementation Method 1

at least one spring-elastic pressing unit (9) for applying a spring force acting in the pressing direction (P)

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

the adjusting element (12) and the supporting element (13) have contact surfaces (15, 16) which contact each other and extend in parallel to each other and obliquely to the pressing direction (P)

Methodology Applied
Scientific EffectMechanical advantage through oblique contact surfaces: Wedge

Data Source

PatentUS10586998B2Pressing device for pressing a fuel cell stack and fuel cell device with pressing device
Publication Date: 2020.03.10 AUDI AG
  • US10586998B2 patent drawing
  • US10586998B2 patent drawing

AI summary

The invention relates to a fuel cell device with a pressing device (3) for pressing a fuel cell stack of the fuel cell device, as well as a pressing device (3) for pressing the fuel cell stack. In order to be able to press the fuel cell stack as needed, the invention provides that the pressing device (3) have a pretensioning unit (9a) with an adjusting element (12) and a supporting element (13), wherein contact surfaces (15, 16) of the adjusting element (12) and of the supporting element (13) extend obliquely to the pressing direction (P).