Fuel Cell Membrane Degradation Detection via Pressure Drop

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Solution Overview

Problem

Current methods for detecting degradation in fuel cell membrane electrode assemblies, such as cross leakage, are laborious and time-consuming, requiring extensive voltage measurements across multiple positions.

Innovation Solution

A method involving the measurement of pressure drop values of fuel gas after discharge, using a pressure sensor downstream of the injector, to determine membrane electrode assembly degradation by exceeding a threshold value, allowing for quick and accurate detection without additional measurement tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If voltage measurement methods are used to detect cross leakage, then detection accuracy is improved, but measurement time and labor increase significantly

Engineering Contradiction:
Improvedetection accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts the detection function from multiple voltage measurement positions and consolidates it into a single pressure measurement point. By measuring pressure drop at one location downstream of the injector, the system achieves degradation detection without requiring extensive multi-position voltage measurements, thus reducing measurement time while maintaining detection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the electrical measurement system (voltage measurements) with a mechanical measurement system (pressure measurement). By using a pressure sensor to measure fuel gas pressure drop, the system achieves membrane degradation detection through mechanical means instead of electrical means, simplifying the measurement process and reducing time requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If multiple voltage measurements are performed across different positions, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidmeasurement system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressure sensor serves multiple functions: it measures fuel gas pressure drop for degradation detection, and can potentially be used for other fuel cell system monitoring. By using a single pressure measurement point that provides universal detection capability, the system reduces the number of specialized measurement devices needed while maintaining reliable degradation detection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The existing fuel gas supply system and pressure sensor infrastructure are utilized for degradation detection without requiring separate dedicated measurement systems. The fuel gas flow itself serves as the test medium, and the pressure sensor leverages the existing system operations to provide detection functionality, reducing overall system complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy, rapid, and accurate detection of membrane electrode assembly degradation, improving the efficiency of fuel cell maintenance and reducing the time required for diagnosis.

Implementation Method 1

measuring, a plurality of times, a pressure drop value of the pressure of the fuel gas which decreases after discharging of the fuel gas

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Data Source

PatentUS11588162B2Method of detecting degradation of membrane electrode assembly of fuel cell
Publication Date: 2023.02.21 HONDA MOTOR CO LTD
  • US11588162B2 patent drawing
  • US11588162B2 patent drawing
  • US11588162B2 patent drawing

AI summary

A method of detecting degradation of a membrane electrode assembly of a fuel cell is provided. In the method, it is possible to detect degradation (cross leakage) of the fuel cell. In the measurement step, the pressure drop value of the pressure of the fuel gas which decreases in the power generation state after discharging of the predetermined amount of the fuel gas, in each predetermined period of time is measured a plurality of times. Thereafter, in the determination step, it is determined that the membrane electrode assembly has been degraded in the case where the minimum pressure drop value, among a plurality of pressure measurement values, exceeds a threshold value.