Fuel Cell Pressure Switching for Catalyst Degradation

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Solution Overview

Problem

Fuel cells experience degradation in physico-chemical characteristics, particularly when generating low electrical power, due to high oxygen pressure leading to corrosion and oxidation of catalysts, which reduces performance and lifespan.

Innovation Solution

An electrochemical system that switches between operation under depression and overpressure by using a pump and pressure regulators to control oxygen flow, reducing oxygen concentration at the cathode inlet, thereby minimizing degradation and optimizing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the fuel cell operates under positive pressure to improve electrochemical conversion efficiency, then power density increases, but degradation of physico-chemical characteristics accelerates

Engineering Contradiction:
Improvepower densityVSAvoidphysico-chemical characteristics
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system dynamically switches between positive pressure mode (using compressor 3 and pressure regulator 4) and negative pressure mode (using pump 21 and pressure regulator 22) based on operational requirements. This dynamic adaptation allows the fuel cell to optimize power density when needed while minimizing degradation during low-power operation, resolving the contradiction between performance and reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the pressure parameter from always positive to switchable between positive and negative values. By using a pressure reducer 23 in negative pressure mode to lower oxygen partial pressure, the system reduces the kinetics of corrosion and oxidation reactions while maintaining adequate electrochemical performance, thus resolving the contradiction between power density and physico-chemical stability

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the fuel cell operates under negative pressure to reduce degradation kinetics, then catalyst corrosion slows, but electrochemical conversion efficiency decreases

Engineering Contradiction:
Improvecatalyst durabilityVSAvoidelectrochemical conversion efficiency
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The system employs periodic switching between negative pressure operation (for catalyst regeneration and reduced degradation) and positive pressure operation (for high power demand). This periodic alternation allows the catalyst to undergo controlled oxidation-reduction cycles, maintaining durability while preserving overall conversion efficiency through timely transitions to positive pressure mode when needed

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach limits the kinetics of corrosion and oxidation, preserving the fuel cell's performance and extending its lifespan by reducing oxygen concentration and pressure at the cathode, especially during low power generation.

Implementation Method 1

a pump adapted to impose a flow of oxygen in the first fluidic supply and evacuation lines

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

a pressure reducer, located on the first supply fluid line, and adapted to impose a pressure on the oxygen passing through it that is lower than the reference pressure

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Implementation Method 3

a pressure regulator, adapted to maintain a constant oxygen pressure at the cathode inlet

Methodology Applied
Scientific EffectPressure regulation:

Implementation Method 4

An electrochemical reaction takes place between two reactants that are continuously introduced. In the case of a hydrogen fuel cell, the fuel (hydrogen) is introduced at the anode, while the oxidant (oxygen, for example, from air) is introduced at the cathode

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentEP3819971B1Electrochemical system with a fuel cell adapted to switch between operation in overpressure and operation in reduced pressure
Publication Date: 2022.06.08 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP3819971B1 patent drawingFigure 1~2A
  • EP3819971B1 patent drawingFigure 2B~2C
  • EP3819971B1 patent drawingFigure 3A~3B

AI summary

The invention relates to an electrochemical system 1 adapted to switch between positive pressure and negative pressure operation, comprising: a fuel cell 2; a pressure reducer 6; and a pump 3 for imposing an oxygen flow rate in the first supply lines Lad and Las and the first exhaust lines Led and Les. The pump 3 is arranged on the exhaust fluid line Led, such that in negative pressure operation, oxygen flows from an inlet Ed to an outlet Sd, the oxygen pressure at the cathode inlet Ce being negative pressure relative to a reference pressure. The supply lines Las and the exhaust lines Les are arranged such that in positive pressure operation, oxygen flows from an inlet Es to an outlet Ss, the oxygen pressure at the cathode inlet Ce being maintained positive pressure relative to the reference pressure.