Fuel Cell Reactant Compression Using a Pressure Wave Supercharger

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Solution Overview

Problem

Fuel cell efficiency is limited by the energy required for reactant compression, with conventional systems requiring significant power that detracts from overall performance.

Innovation Solution

A fuel cell system incorporating a compressor and a pressure wave charger in the reactant feed stream, allowing for staged compression and efficient use of exhaust gas energy to reduce the power needed for compression, thereby increasing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a conventional compressor is used to compress the reactant, then the reactant pressure is increased, but the power consumption is high (at least 10% of fuel cell power)

Engineering Contradiction:
Improvereactant pressureVSAvoidpower consumption
Core Design Contradiction:
Stress or pressureVSUse of energy by moving object

Solution Approach 1:

The compression process is divided into two stages: a first compression stage using a conventional compressor to achieve a first pressure level, and a second compression stage using a pressure wave charger to achieve a second, higher pressure level. This segmentation allows each device to operate in its optimal efficiency range, reducing total power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pressure wave charger acts as an intermediary device between the conventional compressor and the fuel cell. It receives partially compressed reactant and further compresses it using pressure waves generated by a cellular wheel, thereby reducing the workload and power consumption of the conventional compressor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If a single compressor is used for reactant compression, then the system structure is simple, but the efficiency is limited due to high power consumption

Engineering Contradiction:
Improvefuel cell efficiencyVSAvoidcompression system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The compression system is segmented into two functional units: a conventional compressor for initial compression and a pressure wave charger for final compression. This segmentation improves overall efficiency by allowing each component to operate optimally while managing complexity through functional differentiation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operating parameters of the compression process by introducing a pressure wave charger that operates at different pressure levels and uses wave dynamics rather than continuous mechanical compression, thereby improving efficiency despite increased system complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a significant reduction in power required for reactant compression, allowing the fuel cell to operate more efficiently with reduced power consumption and increased reactant pressure, enhancing overall fuel cell performance.

Implementation Method 1

The pressure wave charger is preferably designed to transfer pressure between the gas to be compressed and the working medium

Methodology Applied
Scientific EffectPressure wave transfer:

Implementation Method 2

The pressure wave charger, sometimes also referred to as a Comprex, can be provided in addition to a turbocompressor

Methodology Applied
Scientific EffectPressure exchange:

Implementation Method 3

A compressor is expediently designed as a turbocompressor, in which a rapidly rotating rotor adds energy to a gas flowing through the compressor, in particular increasing its density

Methodology Applied
Scientific EffectTurbocompression:

Implementation Method 4

The hydrogen is oxidized at the electrode acting as the anode, while the oxygen is reduced at the electrode acting as the cathode. The electrical energy released in this process can be (temporarily) stored and/or fed into an electric drive

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentEP4462524A1Fuel cell system and method for operating fuel cell
Publication Date: 2024.11.13 3PREX AG
  • EP4462524A1 patent drawingFigure 1
  • EP4462524A1 patent drawingFigure 2
  • EP4462524A1 patent drawingFigure 3

AI summary

The present invention relates to a fuel cell system (1) and an operating method (100) for a fuel cell (20). The system includes a fuel cell (20) that can be operated with a fuel (21) and a reactant (22). A compression arrangement (30) is also provided, which is configured to increase the reactant pressure of the reactant (22). The compression arrangement (30) comprises a compressor (31) arranged in a supply stream (23) of the reactant (22) to the fuel cell (20). According to the invention, the compression arrangement (30) additionally includes a pressure wave supercharger (32) arranged in the supply stream (23).