Fuel Cell Remote Start Under Freezing Conditions

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Solution Overview

Problem

Fuel cell systems take a long time to start under freezing conditions due to ice formation, which delays the starting process and increases energy consumption.

Innovation Solution

A method using a remote triggering unit to initiate the start process only when the temperature is below a predetermined limit, ensuring that the fuel cell system is prepared for starting by heating and thawing components, allowing for quicker startup when the user approaches the vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the fuel cell system is started under freezing conditions, then the starting process can be initiated, but the starting time is significantly extended due to ice formation and heating requirements

Engineering Contradiction:
Improvestarting capability under freezing conditionsVSAvoidstarting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary heating of the fuel cell system before the actual starting process. When freezing conditions are detected (temperature below threshold), the control unit activates heating elements to thaw the fuel cell components in advance, so that when the user initiates a start, the system is already prepared and can start immediately without extended delay.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the remote triggering unit initiates the start process remotely, then the user convenience is improved, but energy is consumed during the preparation phase before the user actually needs the vehicle

Engineering Contradiction:
Improveremote starting capabilityVSAvoidenergy consumption during preparation
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system continuously monitors the temperature of the fuel cell system and uses this feedback to control the heating process. The control unit activates heating only when the temperature falls below a predetermined threshold and deactivates it when the threshold is reached, preventing unnecessary energy consumption while maintaining the ability to provide remote starting capability.

Inventive Principle:
Principle #23Feedback

3Reliability

If the system heats and thaws components before starting under freezing conditions, then the starting reliability is improved, but the energy consumption increases

Engineering Contradiction:
Improvestarting reliability under freezing conditionsVSAvoidenergy consumption during heating
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system performs preliminary heating of the fuel cell system before the actual starting process. When freezing conditions are detected (temperature below threshold), the control unit activates heating elements to thaw the fuel cell components in advance, so that when the user initiates a start, the system is already prepared and can start immediately without extended delay.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the temperature of the fuel cell system and uses this feedback to control the heating process. The control unit activates heating only when the temperature falls below a predetermined threshold and deactivates it when the threshold is reached, preventing unnecessary energy consumption while maintaining the ability to provide remote starting capability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces the perceived startup time for the user by preparing the fuel cell system for immediate operation upon entering the vehicle, enhancing user convenience and reducing energy-intensive preparation under freezing conditions.

Implementation Method 1

a heating element 13 arranged to heat the fuel cell stack 02

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a fuel cell system 02 for providing electrical drive power in the vehicle

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Data Source

PatentEP2931547B1Method for starting a vehicle
Publication Date: 2018.11.07 MERCEDES BENZ GROUP AG
  • EP2931547B1 patent drawingFigure 1

AI summary

The invention relates to a method for starting a vehicle (1) comprising a fuel cell system (2) for providing electrical drive power in said vehicle (1), in which method a start procedure can be initiated using a remote control unit (9) independently of the presence of a user (8) in the immediate vicinity of the vehicle (1). The invention is characterised in that the start procedure is only initiated by means of the remote control unit (9) if a start signal from said unit (9) exists and if simultaneously a temperature detected in the vehicle (1), the fuel cell system (2) and/or the environment of the vehicle (1) lies below a predetermined temperature limit value.