Adaptive Fuel Cell Scavenging via Hydrogen Concentration Feedback

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Solution Overview

Problem

Conventional fuel cell systems face inefficiencies in power consumption during scavenging due to constant air supply, which is wasteful when hydrogen concentration varies after system shutdown, leading to uncomfortable noise and excessive power usage.

Innovation Solution

A fuel cell system with a monitoring device and computing device that adjusts the amount of oxidant gas for scavenging based on system shut-off time, allowing communication between fuel and oxidant gas passages via a communicating valve, enabling adaptive scavenging to reduce power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If scavenging is carried out with a constant amount of supplied air to ensure sufficient hydrogen removal, then reliability of hydrogen scavenging is improved, but power consumption increases due to excessive air supply when hydrogen concentration is low

Engineering Contradiction:
Improvehydrogen scavenging reliabilityVSAvoidpower consumption of air supplier
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The air supply amount is changed from constant to variable based on real-time hydrogen concentration detection. The air supplier dynamically adjusts its output according to the actual hydrogen presence in the anode, ensuring reliable scavenging while minimizing power consumption when hydrogen levels are low.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A hydrogen concentration detection device provides feedback signals to the air supplier control. The detection results are fed back to adjust the air supply amount, creating a closed-loop control system that optimizes power consumption while maintaining scavenging reliability.

Inventive Principle:
Principle #23Feedback

2Reliability

If scavenging is carried out immediately after power generation termination to remove water and prevent freezing, then low temperature start-up performance is improved, but noise continues after ignition is turned off causing uncomfortable feeling

Engineering Contradiction:
Improvelow temperature start-up performanceVSAvoidnoise discomfort
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary water removal actions before complete system shutdown by detecting when hydrogen concentration reaches a predetermined level. This allows water to be removed in advance, preventing freezing issues while enabling quieter operation after ignition is turned off.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fuel cell system uses its own operational characteristics (hydrogen concentration changes, temperature conditions) to automatically determine when scavenging should occur, eliminating the need for immediate post-shutdown scavenging and reducing noise discomfort.

Inventive Principle:
Principle #25Self-service

3Device complexity

If a constant amount of air is supplied for cathode scavenging irrespective of anode hydrogen concentration, then simplicity of control is maintained, but extravagance of power consumption occurs due to unnecessary air supply

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidpower consumption waste
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The hydrogen concentration detection device provides feedback that enables the air supplier to adjust its operation. This simple feedback mechanism allows the system to match air supply with actual hydrogen presence, eliminating waste while maintaining control simplicity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The air supply parameter is changed from a fixed constant value to a variable value that responds to hydrogen concentration conditions. This parameter adjustment eliminates unnecessary power consumption while keeping the control logic relatively simple through predetermined thresholds.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach optimizes scavenging by varying the oxidant gas supply according to hydrogen concentration over time, reducing unnecessary power consumption and noise, thus enhancing the fuel cell system's efficiency and performance.

Implementation Method 1

When a hydrogen gas and air (oxygen gas) are supplied to the anode and cathode, respectively, they cause an electrochemical reaction, generating power and water.

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

a percentage of the hydrogen gas permeating through an electrolytic membrane from the anode to cathode depends on how long it has elapsed after a termination of the fuel cell system

Methodology Applied
Scientific EffectGas permeation: Permeation

Data Source

PatentUS7867661B2Fuel cell system and method
Publication Date: 2011.01.11 HONDA MOTOR CO LTD
  • US7867661B2 patent drawing
  • US7867661B2 patent drawing
  • US7867661B2 patent drawing

AI summary

A fuel cell system and a method for scavenging it are provided. The fuel cell system includes a fuel cell, a fuel gas passage, an oxidant gas passage, a communicating passage, a communicating valve, a monitoring device, a valve controller, a scavenging device and a computing device. The monitoring device monitors a state transition of the fuel cell after a termination of power generation. The valve controller opens the communicating valve when a signal indicative of the state transition meets a predetermined criterion. The scavenging device includes a first scavenging device for the oxidant gas passage, and a second scavenging device for the fuel gas passage. The computing device computes an amount of the oxidant gas required for scavenging according to a system shut off time. The scavenging device conducts scavenging with the amount of the oxidant gas obtained by the computing device.