Fuel Cell Controller Scavenging Restart Logic

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Solution Overview

Problem

Fuel cell systems face issues with water retention in reactant gas flow paths, leading to performance deterioration, especially in low temperatures, and existing automated scavenging treatments can cause user discomfort when interrupted by user operations.

Innovation Solution

A fuel cell system with a controller that restarts scavenging treatments after a predetermined time following user interruptions, allowing for automatic scavenging based on outside air temperature and user operation type, thereby preventing immediate restarts and ensuring seamless operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If automated scavenging treatment is implemented during non-operation period, then water removal effectiveness is improved, but user comfort deteriorates when treatment restarts immediately after interruption

Engineering Contradiction:
Improvewater removal effectivenessVSAvoiduser comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts the scavenging treatment restart timing based on operational state. When the fuel cell operation is interrupted during scavenging treatment, the controller suspends the treatment and restarts it after a predetermined time period, creating a dynamic response that adapts to user actions while maintaining automated water removal functionality.

Inventive Principle:
Principle #15Dynamics

2Reliability

If scavenging treatment is carried out in low temperature environment, then water freezing prevention is improved, but energy consumption increases

Engineering Contradiction:
Improvefreezing preventionVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller monitors outside air temperature and adjusts the scavenging treatment execution based on temperature parameters. When the temperature is below a predetermined threshold, the scavenging treatment is carried out to prevent water freezing. This parameter-based control ensures freezing prevention only when necessary, optimizing energy consumption while maintaining reliability in cold conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents user discomfort by allowing controlled scavenging treatment restarts, reduces water volume in low temperatures, and maintains fuel cell performance by setting scavenging interruption times according to environmental and operational factors.

Implementation Method 1

A fuel cell is a power generation system which oxidizes a fuel by an electrochemical process so as to directly convert the energy released by the oxidation reaction into electric energy

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

when the fuel cell system is operated in a low temperature environment of a freezing point or the like, the water remaining in the electrodes (a catalyst layer or a diffusion layer) of the fuel cell freezes

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS9825317B2Fuel cell system and control method of the same
Publication Date: 2017.11.21 TOYOTA JIDOSHA KK
  • US9825317B2 patent drawing
  • US9825317B2 patent drawing
  • US9825317B2 patent drawing

AI summary

A fuel cell system 10 includes a fuel cell 20, gas supply systems 30, 40, which supply gases to the fuel cell 20, and a controller 60, which controls the gas supply systems 30, 40. During a non-operation period of the fuel cell 20, the controller 60 controls the gas supply systems 30, 40 to carry out the scavenging treatment. If the scavenging treatment is interrupted by an operation performed by a user, then the controller 60 controls the gas supply systems 30, 40 and restarts the scavenging treatment after a predetermined time elapses from the interruption.