Fuel Cell Seal Ribs Prevent Gas Leakage

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Solution Overview

Problem

Conventional fuel cells experience reactant gas leakage due to gaps between seals, leading to inefficient power generation performance.

Innovation Solution

The integration of first and second seal members with alternately arranged ribs on the fuel cell separators minimizes the space between seals, preventing reactant gas shortcuts and ensuring reliable sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional sealing structure with first and second seals is used, then the sealing performance between membrane electrode assembly and separators is improved, but reactant gas still leaks through the space between the seals

Engineering Contradiction:
Improvesealing performanceVSAvoidreactant gas leakage
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The sealing structure is segmented into multiple functional components: first seal member for primary sealing, second seal member for secondary sealing, and multiple ribs (first, second, and third ribs) that create segmented barriers. These segmented structures work together to block reactant gas leakage paths that a single seal cannot prevent.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a spatial dimension to the sealing structure by extending ribs in the flow field direction and arranging them alternately. This creates a three-dimensional sealing architecture that blocks gas leakage not just radially but also in the flow direction, effectively eliminating shortcut paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the space between first and second seals is reduced to prevent gas leakage, then reactant gas shortcut is prevented, but the structure becomes more complex

Engineering Contradiction:
Improveprevention of reactant gas shortcutVSAvoidsealing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple sealing functions are merged into a single integrated structure. The first seal member, second seal member, and multiple ribs are combined into one cohesive sealing assembly that performs both radial sealing and flow-direction blocking functions simultaneously, avoiding the need for separate complex components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ribs serve multiple functions: they reduce the space between seal members, block reactant gas leakage paths, and guide the compression force distribution. The first and second seal members work together to provide both primary and secondary sealing, demonstrating multi-functionality that simplifies the overall structure while achieving reliable gas prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces unused reactant gas, enabling efficient and reliable power generation while maintaining a simple structure.

Implementation Method 1

The hydrogen ions move toward the cathode through the electrolyte membrane

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

The catalyst of the anode induces a chemical reaction of the fuel gas to split the hydrogen molecule into hydrogen ions and electrons

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS7977003B2Fuel cell
Publication Date: 2011.07.12 HONDA MOTOR CO LTD
  • US7977003B2 patent drawing
  • US7977003B2 patent drawing
  • US7977003B2 patent drawing

AI summary

A power generation cell includes an anode side seal member and a cathode side seal member. The anode side seal member is provided outside an anode of a membrane electrode assembly, and directly contacts a solid polymer electrolyte membrane. The cathode side seal member is provided outside the membrane electrode assembly. A space is formed between the anode side seal member and the cathode side seal member. First ribs are formed integrally with the anode side seal member. The first ribs protrude toward the space. Further, second ribs are formed integrally with the cathode side seal member. The second ribs protrude toward the space. The first ribs and the second ribs are arranged alternately.