Fuel Cell Seal Member Support via Convex Inflow Passage

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Solution Overview

Problem

Existing fuel cells require coating of gas seal separators with titanium oxide to prevent corrugated deformation, which is a processing-intensive and special requirement.

Innovation Solution

Incorporating convex supports within the inflow passages of the fuel cell to support the insulating portion and seal member, reducing the need for surface processing and enhancing structural stability, thereby suppressing corrugated deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the gas seal separator is made of a metal foil with relatively small thickness, then the device complexity is reduced, but the seal member deforms to be corrugated

Engineering Contradiction:
Improvestructure of gas seal separatorVSAvoidflatness of seal member
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by providing convex supports in advance within the inflow passage to prevent the seal member from deforming. These supports are positioned before the seal member can sag, thereby maintaining its flatness without requiring complex processing or thick materials.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The convex supports act as intermediaries between the inflow passage structure and the seal member. They provide mechanical support to the seal member in the inflow passage region, preventing direct contact between the sagging seal member and the underlying structure, thus maintaining seal flatness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If both surfaces of the gas seal separator are coated with titanium oxide, then corrugated deformation is suppressed, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveflatness of seal memberVSAvoidcoating process requirement
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent extracts the coating requirement from the seal member by providing structural support through convex supports instead. This removes the need for titanium oxide coating on the seal member, thereby reducing manufacturing precision requirements while still preventing corrugated deformation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The convex supports serve as intermediaries that provide the necessary structural support to prevent seal member deformation, replacing the function previously achieved through titanium oxide coating. This eliminates the complex coating process while maintaining seal flatness.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the convex support is made with large area, then the insulating portion and seal member are well supported, but the region for fuel gas flow is reduced

Engineering Contradiction:
Improvesupport stabilityVSAvoidfuel gas flow region
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The patent applies local quality by providing convex supports only in specific locations within the inflow passage where the seal member is most likely to deform. This localized support approach maintains seal flatness while minimizing the area occupied by supports, thereby preserving maximum fuel gas flow region.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses partial action by providing just enough convex support area to prevent seal member deformation without excessive support coverage. The convex supports are sized and positioned to provide necessary support stability while leaving sufficient space for fuel gas flow.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10249887B2Fuel cell
Publication Date: 2019.04.02 FCC KK
  • US10249887B2 patent drawing
  • US10249887B2 patent drawing
  • US10249887B2 patent drawing

AI summary

In this fuel cell, a cell holder (40) is provided with an inflow passage (44) for allowing flow into a frame of the cell holder (40), and a convex support (34) for supporting an insulating portion (50) and a first seal member (60) is provided in the inflow passage (44).