Fuel Cell Bus Sensor Obstruction Structure

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Solution Overview

Problem

In fuel cell buses with autonomous driving systems, there is a risk that a hydrogen tank on the roof may detach and strike the vicinity information detection sensor, potentially causing damage and leading to unsafe emergency stops during autonomous driving.

Innovation Solution

An obstruction portion, such as a barrier wall or cover body with reinforced wall portions, is strategically placed between the hydrogen tank and the vicinity information detection sensor on the roof to prevent contact and ensure the sensor's integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the hydrogen tank is disposed on the roof together with the vicinity information detection sensor to save space, then the device complexity is reduced, but the reliability deteriorates because the hydrogen tank may detach and strike the sensor

Engineering Contradiction:
Improvearrangement structureVSAvoidsensor integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The roof space is segmented into distinct zones: a first region for the vicinity information detection sensor and a second region for the hydrogen tank. This spatial segmentation prevents the hydrogen tank from contacting the sensor while maintaining compact overall arrangement, thus resolving the contradiction between device complexity and reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An obstruction portion is introduced as an intermediary element between the hydrogen tank and the vicinity information detection sensor. This obstruction portion acts as a protective barrier that prevents direct contact between the two components, ensuring sensor reliability while allowing both components to be mounted on the roof.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the obstruction portion is designed as a barrier wall fixed on the roof, then the reliability of preventing hydrogen tank contact is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection effectivenessVSAvoidobstruction structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The obstruction portion is merged with the hydrogen tank assembly structure, forming an integrated unit. The obstruction portion includes a first portion extending from the hydrogen tank and a second portion extending from the roof, creating a unified protective structure that reduces overall device complexity while maintaining reliable protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The obstruction portion utilizes the vertical dimension by extending from the roof downward, creating a three-dimensional protective barrier. This dimensional approach provides effective protection against horizontal movement of the hydrogen tank while minimizing the horizontal footprint and structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10466387B2Arrangement structure for vicinity information detection sensor
Publication Date: 2019.11.05 TOYOTA JIDOSHA KK
  • US10466387B2 patent drawing
  • US10466387B2 patent drawing
  • US10466387B2 patent drawing

AI summary

An arrangement structure for a vicinity information detection sensor, the arrangement structure comprising: a vicinity information detection sensor provided on a roof of a fuel cell bus; and an obstruction portion provided between the vicinity information detection sensor and a hydrogen tank disposed on the roof, the obstruction portion obstructing the hydrogen tank from coming into contact with the vicinity information detection sensor.