Fuel Cell Module Sliding Shelf for Compact Service Access

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Solution Overview

Problem

Existing fuel cell vehicles face challenges in easily replacing or repairing compactly accommodated electric parts such as the fuel cell stack, PMC, BOP, and cooling system, due to their fixed positions within the vehicle.

Innovation Solution

A fuel cell power generation module with an accommodation frame and sliding shelves that support electric parts, allowing them to be extracted forward for easy replacement or repair, featuring rail portions, sliding portions, and shelf legs with adjustable height and rotation mechanisms for stable support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If electric parts are compactly accommodated in fixed positions, then space utilization is improved, but ease of repair and replacement deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidease of repair and replacement
Core Design Contradiction:
Area of stationary objectVSEase of repair

Solution Approach 1:

The shelf is designed with sliding portions that engage with rail portions, allowing the shelf to move dynamically between a retracted position (for compact accommodation) and an extracted position (for easy access to electric parts). This dynamic mechanism resolves the contradiction by enabling both compact space utilization and ease of repair/replacement through controlled movement.

Inventive Principle:
Principle #15Dynamics

2Ease of repair

If electric parts are made extractable for repair, then ease of repair is improved, but device complexity increases

Engineering Contradiction:
Improveease of repair and replacementVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The extraction mechanism is segmented into discrete components: sliding portions on the shelf, rail portions on the accommodation frame, and guide handles. This segmentation allows the complexity to be distributed across simple, independent elements rather than requiring a complex integrated system, thereby improving ease of repair while minimizing overall device complexity.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If shelf legs are added for stable support during extraction, then stability is improved, but device complexity increases

Engineering Contradiction:
Improvestability during extractionVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The shelf legs are designed to be nested within the shelf structure when not in use, and deployed outward when extraction is needed. This nesting approach provides stable support during extraction while minimizing the increase in device complexity by integrating the support function into the existing shelf geometry rather than adding completely separate support structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20250293361A1Fuel cell power generation module
Publication Date: 2025.09.18 HYUNDAI MOTOR CO LTD
  • US20250293361A1 patent drawing
  • US20250293361A1 patent drawing
  • US20250293361A1 patent drawing

AI summary

A fuel cell power generation module includes an accommodation frame defining a first accommodation space, and a first shelf that supports an electric part including a fuel cell, and supported by the accommodation frame to be extracted from the first accommodation space forward thereof.