Fuel Cell Vehicle SOC Management via Dynamic Current Thresholds

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Solution Overview

Problem

Conventional fuel cell vehicles inefficiently manage the state of charge (SOC) of high voltage batteries by using uniform preset current values for stopping and releasing fuel cell power generation, leading to suboptimal SOC management and fuel cell operation.

Innovation Solution

A method and system that detect the SOC of a high voltage battery and adjust power generation of the fuel cell based on specific current values, with fixed or linearly varying values to enter or exit stop modes, optimizing SOC management and fuel cell operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If uniform preset current values are used for stopping and releasing fuel cell power generation, then the control system is simple, but the SOC management efficiency deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidSOC management efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements dynamic current thresholds that automatically adjust based on real-time SOC levels. When SOC is high, the stop mode entry threshold is set higher; when SOC is low, the release mode entry threshold is set lower. This dynamic adjustment optimizes SOC management efficiency without requiring complex manual intervention, resolving the contradiction between system simplicity and management efficiency.

Inventive Principle:
Principle #15Dynamics

2Duration of action of stationary object

If the fuel cell power generation is frequently stopped and restarted, then the fuel cell durability is improved, but the ride comfort deteriorates

Engineering Contradiction:
Improvefuel cell durabilityVSAvoidride comfort
Core Design Contradiction:
Duration of action of stationary objectVSEase of operation

Solution Approach 1:

The system continuously monitors SOC levels and uses this feedback to determine optimal timing for stopping or releasing fuel cell power generation. By comparing real-time SOC against dynamically adjusted thresholds, the system avoids unnecessary frequent cycling that would harm durability, while also preventing prolonged operation that would cause discomfort. This feedback mechanism balances durability and comfort requirements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operational parameters (current thresholds) based on SOC levels. When SOC is within an optimal range, the system allows the fuel cell to operate; when SOC exceeds thresholds, it stops operation. This parameter adjustment strategy reduces unnecessary start-stop cycles, improving both durability and ride comfort simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If the fuel cell operates continuously to maintain high SOC, then the battery durability is improved, but the fuel efficiency deteriorates

Engineering Contradiction:
Improvebattery durabilityVSAvoidfuel efficiency
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

Instead of maintaining continuously high SOC, the system uses partial action by operating the fuel cell only when SOC falls below dynamically determined thresholds. This approach provides sufficient battery durability protection while avoiding excessive continuous operation that would waste fuel, thus resolving the contradiction between battery durability and fuel efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes overcharge and overdischarge, improves fuel efficiency, durability, ride comfort, and marketability by efficiently managing the SOC and reducing unnecessary fuel cell operations.

Implementation Method 1

a fuel cell stack that produces/generates power

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

a high voltage battery that stores produced/regenerated power

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS11312263B2Method and system for controlling operation of fuel cell of fuel cell vehicle
Publication Date: 2022.04.26 HYUNDAI MOTOR CO LTD
  • US11312263B2 patent drawing
  • US11312263B2 patent drawing
  • US11312263B2 patent drawing

AI summary

A method for controlling an operation of a fuel cell of a fuel cell vehicle is provided. The method includes detecting a state of charge (SOC) of a high voltage battery and determining whether the detected SOC of the high voltage battery is within or beyond a preset range from a minimum recommended SOC to a maximum recommended SOC. Power generation of the fuel cell is performed or stopped by comparing a required current of the vehicle with a preset current value required to enter a fuel-cell stop mode in which the power generation of the fuel cell is stopped and a preset current value required to release the fuel-cell stop mode.