Fuel Cell Stack Multi-Path Gas Supply for Uniform Cooling

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Solution Overview

Problem

Conventional fuel cell stacks face issues with insufficient cooling of power generating cells in the central region and low fuel gas utilization, leading to temperature disparities and inefficient power generation.

Innovation Solution

A fuel cell stack design incorporating a heat exchange unit between power generating cells, with a fuel gas supply path that includes series and parallel paths to ensure uniform gas flow and effective cooling, enhancing both cooling efficiency and fuel utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If cold air is supplied to only one side surface of the fuel cell stack, then the structure is simple, but the cooling effect on power generating cells in the central region is insufficient

Engineering Contradiction:
Improvecooling system structureVSAvoidtemperature of power generating cells in central region
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The fuel gas supply path is divided into multiple segments: a first path through the heat exchange unit, a second path through some power generating cells, and a third path through remaining power generating cells. This segmentation allows cold fuel gas to reach multiple regions including the central power generating cells, improving cooling effectiveness without requiring a complex external cooling system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fuel gas supply system serves dual functions: it supplies fuel gas for power generation and simultaneously acts as a cooling system. The heat exchange unit and multi-path supply configuration enable the fuel gas to cool power generating cells while maintaining its function as a reactant, eliminating the need for separate cooling infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If fuel gas is supplied through a single path, then the system is simple, but the utilization ratio of fuel gas is low

Engineering Contradiction:
Improvefuel gas supply pathVSAvoidutilization ratio of fuel gas
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The fuel gas supply path is segmented into three distinct paths: the first path through the heat exchange unit, the second path through some power generating cells, and the third path through remaining power generating cells. This segmentation ensures that cold fuel gas is distributed to all regions, maximizing fuel utilization and reducing energy loss

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-path fuel gas supply system ensures continuous and uniform distribution of fuel gas throughout all power generating cells. By maintaining steady flow through multiple paths, the system maximizes the useful action of fuel gas in both power generation and cooling functions, improving overall utilization ratio

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves high cooling effectiveness and fuel gas utilization, ensuring uniform power generation and reducing temperature differences within the stack.

Implementation Method 1

a heat exchange unit disposed between two of the power generating cells which are located adjacent to each other

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a first path passing through the heat exchange unit

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS10396389B2Fuel cell stack
Publication Date: 2019.08.27 MORIMURA SOFC TECH CO LTD
  • US10396389B2 patent drawing
  • US10396389B2 patent drawing
  • US10396389B2 patent drawing

AI summary

A fuel gas supply path in a fuel cell stack includes in series a first path, a second path, and a third path. In the second path, two inlets of the fuel gas in each of power generating cells included in the second path are located at a first position PA and a second position PB, and the position of one outlet of the fuel gas in each power generating cell is located at a third position PC. In the third path, an inlet of the fuel gas in each of power generating cells included in the third path is located at a position coinciding with the third position PC when the power generating cells are viewed in the stacking direction, and an outlet of the fuel gas in each power generating cell is located at a position between the first position PA and the second position PB.