Fuel Cell Stack Thermoelectric Temperature Control

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Solution Overview

Problem

Conventional fuel cell performance evaluation systems struggle to maintain uniform temperature across the cell, especially under varying conditions, leading to temperature differences and limitations in precise data collection, and are unable to effectively evaluate operation characteristics at sub-zero temperatures without large and expensive environmental chambers.

Innovation Solution

A fuel cell stack equipped with semiconductor thermoelectric devices attached to both sides, which enable simultaneous heating and cooling, maintaining uniform temperature across the entire cell area and allowing operation down to -80°C without the need for external chambers, using materials like Bi, Te, Se, Pb, and Ge alloys for efficient temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heater is used to maintain temperature in the fuel cell stack, then the temperature can be maintained above a lower limit, but temperature uniformity across the cell cannot be achieved and temperature differences occur between anode and cathode sides

Engineering Contradiction:
Improvetemperature maintenanceVSAvoidtemperature uniformity
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The temperature control system is segmented into multiple independent heating zones corresponding to different regions of the fuel cell stack (anode side and cathode side). Each zone has its own heater and temperature sensor, allowing independent temperature control to eliminate temperature differences between regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different heating characteristics are applied to different regions of the stack based on their specific thermal requirements. The anode side and cathode side can have different heating powers and temperature setpoints to achieve uniform overall temperature distribution.

Inventive Principle:
Principle #3Local quality

2Temperature

If only heating capability is provided, then temperature can be maintained above lower limit, but cooling capability is absent and sub-zero temperature evaluation is impossible

Engineering Contradiction:
Improvetemperature control rangeVSAvoidtemperature evaluation capability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The temperature control system is designed with multi-functionality, incorporating both heating and cooling capabilities in the same system. This allows the fuel cell stack to be evaluated across a wide temperature range from sub-zero to high temperatures using a single apparatus.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system can change the thermal parameter (heating or cooling) based on the required evaluation temperature. By adjusting the operational mode of the thermal control devices, the stack can be maintained at various temperature conditions including sub-zero temperatures for performance evaluation.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by stationary object

If cartridge-type heaters are used for heating, then heating can be applied to the stack, but uniform heating over the entire cell area is impossible and temperature differences occur

Engineering Contradiction:
Improveheating capabilityVSAvoidheating uniformity
Core Design Contradiction:
Use of energy by stationary objectVSManufacturing precision

Solution Approach 1:

The heating system is divided into multiple segmented heating zones with independent control, replacing the single cartridge heater approach. This segmentation allows each zone to be heated uniformly according to its specific requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conventional cartridge-type mechanical heater is replaced with a heating system that provides more uniform heat distribution, such as heating plates or distributed heating elements that contact the entire cell area uniformly.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If gas and vapor are supplied from preceding stages under various temperature conditions, then the fuel cell can be operated, but temperature control precision deteriorates

Engineering Contradiction:
Improveoperation flexibilityVSAvoidtemperature control precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

Temperature sensors are installed in each heating zone to provide real-time feedback on the actual temperature. The control system adjusts the heating power based on this feedback to maintain the desired temperature setpoint, ensuring precise temperature control regardless of incoming gas or vapor conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows precise temperature control and uniform heating/cooling across the fuel cell, enabling performance evaluation at a wide temperature range, including sub-zero temperatures, without the need for expensive chambers, and independently controlling anode and cathode temperatures, thus improving data accuracy and operational flexibility.

Implementation Method 1

at least one semiconductor thermoelectric device attached to a side surface of the unit cell or the stack

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS7955748B2Cell or stack for evaluating performance of fuel cell and method of evaluating performance of fuel cell using the same
Publication Date: 2011.06.07 KOREA INST OF ENERGY RES
  • US7955748B2 patent drawing
  • US7955748B2 patent drawing
  • US7955748B2 patent drawing

AI summary

The present invention provides a cell or stack for evaluating the performance of a fuel cell and a method of evaluating the performance of the fuel cell using the cell or stack, in which a semiconductor thermoelectric device, attached to the side surface of the unit cell or stack of the fuel cell, is provided maintain the cell or stack at a uniform temperature. The temperatures of an anode and a cathode of the fuel cell can be precisely changed or maintained such that the performance of the fuel cell can also be measured in sub-zero temperature conditions without requiring a separate environmental chamber. A rate of temperature decrease, at which the temperature decreases to a certain sub-zero temperature, or a rate of temperature increase can be precisely controlled.