Fuel Cell Storage Protection Using Inert Gas and Thermal Control

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Solution Overview

Problem

Fuel cells degrade prematurely due to residual reaction gases and low storage temperatures, leading to reduced service life, especially when not in operation.

Innovation Solution

A method and device that produce inert gas and thermal energy from fuel and ambient air using a catalytic converter, which are then used to replace residual gases and control temperature in fuel cells, preventing degradation and extending service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If fuel cells are stored at low temperatures to conserve energy, then energy consumption during storage is reduced, but degradation of the fuel cell increases and service life shortens

Engineering Contradiction:
Improveenergy consumption during storageVSAvoidfuel cell service life
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The fuel cell system uses its own generated thermal energy during operation to heat the storage environment, eliminating the need for external heating systems. The waste heat from fuel cell operation is redirected to maintain temperature during storage, making the system self-sufficient for thermal management.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically adjusts storage temperature based on operational conditions. During operation, thermal energy is retained and reused; during storage, the temperature is maintained above freezing points through insulated housing and residual heat, preventing degradation while minimizing energy consumption.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If residual reaction gases are not exchanged in the fuel cell during switched-off phases, then the system remains simple and requires no additional components, but degradation phenomena occur and service life decreases

Engineering Contradiction:
Improvesystem complexityVSAvoidfuel cell service life
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The fuel cell system performs multiple functions: it generates electrical energy during operation and simultaneously prepares the internal atmosphere for storage by consuming residual oxygen through continued catalytic activity or controlled air supply, eliminating the need for separate gas exchange systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The catalytic converters continue to function during switched-off phases, continuously consuming residual oxygen and preventing degradation. This continuous protective action occurs without additional components, utilizing the existing catalysts already present in the fuel cell system.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively prevents detrimental reactions and degradation in fuel cells by replacing residual gases with inert gas and maintaining optimal temperatures, thereby prolonging the service life and ensuring reliable startup even at low temperatures.

Implementation Method 1

By a converter device of the energy supply device, an inert gas and thermal energy are produced from the fuel

Methodology Applied
Scientific EffectCatalytic combustion: Catalysis

Implementation Method 2

an inert gas and thermal energy are produced from the fuel in this case

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Implementation Method 3

At the anode, the hydrogen is oxidized catalytically to hydrogen ions with the release of electrons

Methodology Applied
Scientific EffectElectrochemical oxidation: Fuel Cell

Implementation Method 4

The hydrogen ions reach the cathode region through an electrolyte that is usually present in the form of a membrane

Methodology Applied
Scientific EffectIon transport through membrane: Semipermeable Membrane

Implementation Method 5

the converter device is, in particular, a catalytic converter device; that is, it has a catalyst that promotes the reaction of the fuel with the ambient air

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11824230B2Method for operating an energy supply device
Publication Date: 2023.11.21 MTU AERO ENGINES GMBH
  • US11824230B2 patent drawing
  • US11824230B2 patent drawing

AI summary

The invention relates to an energy supply device with at least one fuel cell and to a method for operating at least one energy supply device with at least one fuel cell, which has at least one anode that can be supplied with a fuel and at least one cathode that can be supplied with ambient air for generating electrical energy. The proposed energy supply device has a converter device.