Integrated Fuel Cell Support Layout for Compact Aircraft Assembly

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Solution Overview

Problem

The multiplication of fuel cells and their associated fluid circuits in aircraft increases the number of attachment points, space requirements, and connection risks, leading to a less compact and less secure assembly.

Innovation Solution

A fuel cell grouping device with a support system that integrates fluid feeders and collectors between the casing and the fuel cells, allowing for a more compact assembly and reducing attachment points by transferring loads through external shoulders, and incorporating removable equipment parts for easier maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple fuel cells and their associated fluid circuits are installed in an aircraft, then the power generation capacity is improved, but the number of attachment points on the primary structure increases

Engineering Contradiction:
Improvepower generation capacityVSAvoidnumber of attachment points
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple fuel cells and their associated fluid circuits into a single integrated module. The module includes a common support structure that houses multiple feeders and collectors, allowing several fuel cells to be connected to the aircraft's primary structure through a reduced number of attachment points while maintaining individual fluid circuit functionality.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If multiple fuel cells and their associated fluid circuits are installed in an aircraft, then the power generation capacity is improved, but the space required to house all elements increases

Engineering Contradiction:
Improvepower generation capacityVSAvoidspace required
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

The patent implements a nested arrangement where fluid circuits are routed through the internal structure of the module. Feeders and collectors are positioned within the module's housing, and fluid channels are integrated into the support structure, allowing multiple circuit elements to occupy the same spatial envelope without increasing the overall module volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Power

If multiple fuel cells and their associated fluid circuits are installed in an aircraft, then the power generation capacity is improved, but the number of connections and risk of leakage increases

Engineering Contradiction:
Improvepower generation capacityVSAvoidrisk of leakage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent merges multiple fluid circuit connections into a consolidated interface between the module and the aircraft structure. By integrating multiple feeders and collectors within the module and providing a unified connection point, the number of external connections is reduced, thereby decreasing the overall risk of leakage while maintaining power generation from multiple fuel cells.

Inventive Principle:
Principle #5Merging (Combining)

4Volume of moving object

If feeders and collectors are positioned between the casing and fuel cells, then the assembly compactness is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveassembly compactnessVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent segments the module into distinct components: a casing, a support structure, feeders, and collectors. This segmentation allows each component to be manufactured separately using standard fabrication processes, and then assembled together. The feeders and collectors are positioned between the casing and fuel cells in the final assembly, achieving compactness without requiring complex integrated manufacturing.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4037046B1Device for grouping fuel cells comprising a support configured for supplying the fuel cells with fluids, aircraft comprising at least one such device
Publication Date: 2024.06.26 AIRBUS OPERATIONS (SAS)
  • EP4037046B1 patent drawingFigure 1~2
  • EP4037046B1 patent drawingFigure 3~4
  • EP4037046B1 patent drawingFigure 5~6

AI summary

The invention relates to a fuel cell grouping device comprising: - at least two fuel cells (32), - a support (58) including a housing (60), - at least one reservoir (40) configured to supply fluid to the fuel cells (32), - at least one collector (42) configured to collect fluid from the fuel cells (32), - the reservoir (40) and the collector (42) being integral with the housing (60) and positioned between the housing (60) and the fuel cells (32). The invention also relates to at least one such grouping device.