Fuel Cell Vehicle Tank Frame Impact Protection

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Solution Overview

Problem

In fuel cell vehicles, the placement of fuel tanks on the outer surface of the vehicle body frame leaves them vulnerable to damage during side impacts, as existing configurations do not adequately protect the tanks from such collisions.

Innovation Solution

A fuel cell vehicle design featuring a tank frame with a fixing part and a supporting part that extends outward and downward from the vehicle body frame, utilizing fastening members to securely attach the tank frame to the vehicle body frame, allowing the fuel tank to move downward upon impact and absorb force, thus preventing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the fuel tank is located on the outer side surface of the vehicle body frame, then the loading platform space is sufficient, but the fuel tank is vulnerable to damage during side impacts

Engineering Contradiction:
Improveloading platform spaceVSAvoidfuel tank damage risk
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent positions the fuel tank in a three-dimensional space below the vehicle body frame rather than on the outer surface, utilizing the vertical dimension to resolve the conflict between loading platform space requirements and fuel tank protection needs

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The tank frame serves as an intermediary structure between the vehicle body frame and the fuel tank, providing both support and protection. The tank frame absorbs and distributes impact forces, preventing direct damage to the fuel tank during side collisions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the fuel tank is moved downward below the vehicle body frame, then the fuel tank is protected from side impacts, but the space for storing components inside the frame is limited

Engineering Contradiction:
Improvefuel tank damage riskVSAvoidcomponent storage space
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The fuel tank is positioned in the vertical dimension below the vehicle body frame, utilizing unused space in the vertical direction rather than compromising horizontal component storage space within the frame structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If the tank frame is securely fixed to the vehicle body frame, then the fuel tank is stable during normal operation, but the tank frame may prevent the fuel tank from moving downward during impact

Engineering Contradiction:
Improvefuel tank stabilityVSAvoidimpact force transmission
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The fixation between the tank frame and vehicle body frame is designed to be stable during normal operation but capable of controlled deformation or failure during impact, allowing the fuel tank to move downward to absorb impact forces while maintaining stability during regular use

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11124062B2Fuel cell vehicle
Publication Date: 2021.09.21 TOYOTA JIDOSHA KK
  • US11124062B2 patent drawing
  • US11124062B2 patent drawing
  • US11124062B2 patent drawing

AI summary

A fuel cell vehicle is a fuel cell vehicle configured to support a fuel tank including a cylindrical part extending in a longitudinal direction thereof, the fuel cell vehicle including vehicle body frames, and a tank frame. The vehicle body frames extend in the longitudinal direction between a front tire and a rear tire. The tank frame includes at least a fixing part fixed to the vehicle body frames, and a supporting part configured to support the fuel tank by extending in an outward and downward direction of the vehicle body frames, and coming into contact with the fuel tank below a lower end of the vehicle body frames and above a lowermost part of the cylindrical part.