Fuel Cell Voltage Boost Converter for Hearing Aids

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Solution Overview

Problem

Portable electronic devices, such as hearing aids, face challenges in being powered by environmentally friendly sources that meet power requirements while adhering to size limitations, as traditional fuel cells increase in complexity and size when stacked, and rechargeable batteries like Zn-air are not environmentally friendly.

Innovation Solution

A portable electronic device powered by a low voltage fuel cell, optimized through the use of a voltage boost converter that integrates a digital duty cycle generator and pulse-width modulation generator, allowing for miniaturization and reduced load dependence, utilizing a single fuel cell like direct methanol or direct alcohol fuel cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fuel cells are stacked to increase output voltage, then power requirements are met, but device complexity and size increase

Engineering Contradiction:
Improveoutput voltageVSAvoidfuel cell configuration complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent changes the electrical parameter approach by using a single fuel cell operating at low voltage (0.6-0.8V) and transforming it through a DC-DC converter to achieve the required output voltage (1.2-1.8V). This avoids the complexity of stacking multiple fuel cells while meeting power requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a DC-DC converter as an intermediary device between the single low-voltage fuel cell and the load. This converter mediates the voltage transformation, eliminating the need for complex fuel cell stacks while achieving the required power output.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If fuel cells are stacked to increase output voltage, then power requirements are met, but device size increases

Engineering Contradiction:
Improveoutput voltageVSAvoiddevice size
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

The patent changes the voltage parameter strategy by using voltage transformation through a DC-DC converter rather than voltage addition through stacking. This approach achieves the required output voltage with a single compact fuel cell, significantly reducing device volume.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent separates the voltage generation function (single fuel cell) from the voltage transformation function (DC-DC converter), allowing the fuel cell to be miniaturized while the converter handles the voltage multiplication, resulting in overall compact device size.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single low voltage fuel cell is used, then device size and complexity are reduced, but output voltage is insufficient

Engineering Contradiction:
Improvefuel cell configurationVSAvoidoutput voltage
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent introduces a DC-DC converter as an intermediary that takes the low voltage (0.6-0.8V) from a single fuel cell and transforms it to the required higher voltage (1.2-1.8V), resolving the voltage insufficiency while maintaining simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses parameter transformation by changing the voltage level through a DC-DC converter, allowing a single low-voltage fuel cell to provide sufficient power output voltage for the portable electronic device.

Inventive Principle:
Principle #35Parameter changes

4Duration of action of moving object

If Zn-air batteries are used, then rechargeable power is provided, but environmental friendliness is compromised

Engineering Contradiction:
ImproverechargeabilityVSAvoidenvironmental impact
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent employs disposable fuel cells that can be replaced rather than recharged. These single-use fuel cells eliminate the need for rechargeable battery chemistry (like Zn-air) and associated environmental concerns, while providing sufficient operational duration through replacement.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the power supply model from rechargeable to replaceable, using fuel cells that convert chemical energy to electrical energy in a single-use manner, thereby avoiding the environmental harm associated with rechargeable battery materials while maintaining continuous operation capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient power management with a compact design, reducing environmental impact by using a single low voltage fuel cell, maintaining stable output voltage, and minimizing size and complexity, suitable for hearing aids and other portable devices.

Implementation Method 1

utilizing a single fuel cell like direct methanol or direct alcohol fuel cells

Methodology Applied
Scientific EffectFuel cell: Fuel Cell

Implementation Method 2

optimized through the use of a voltage boost converter that integrates a digital duty cycle generator and pulse-width modulation generator

Methodology Applied
Scientific EffectVoltage boost conversion: Electromagnetic Induction

Data Source

PatentEP2792166B1Portable electronic device for wearing at the ear and a method of operating a portable electronic device
Publication Date: 2021.10.06 TEKNOLOGISK INSTITUT
  • EP2792166B1 patent drawingFigure 1~2
  • EP2792166B1 patent drawingFigure 3~4
  • EP2792166B1 patent drawingFigure 5

AI summary

A portable electronic device (100) comprises a fuel cell (101) and a boost converter (102), wherein said boost converter (102) is adapted for boosting the fuel cell voltage a level suitable to power the portable electronic device (100) and wherein said boost converter (102) is powered by said fuel cell (101). The invention also provides a method of operating a portable electronic device.