Fuel Cell Voltage Transducer Segmentation for Air Pump Control

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Solution Overview

Problem

Existing fuel cell systems face challenges in efficiently managing the voltage conversion between the fuel cell, electric storage device, and motor/air pump driving units, leading to insufficient air pump voltage and potential underperformance in generating target electric power.

Innovation Solution

A control method that includes a fuel cell system with voltage transducers (SUC and SUDC) to convert electric storage device voltage to motor driving voltage and air pump driving voltage, with a controller setting the required air pump voltage based on target generated electric power, ensuring the secondary side voltage satisfies the air pump's needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the secondary side voltage is set to satisfy motor driving requirements, then the motor operates effectively, but the air pump cannot receive sufficient voltage

Engineering Contradiction:
Improvemotor operationVSAvoidair pump operation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The single secondary side voltage output is segmented into two independent voltage outputs, allowing the motor to receive optimized voltage for ease of operation while the air pump receives dedicated voltage ensuring reliable operation.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single voltage transducer is used for both motor and air pump, then the device complexity is reduced, but the voltage conversion efficiency decreases

Engineering Contradiction:
Improvevoltage transducer configurationVSAvoidvoltage conversion loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

Rather than using a single inefficient voltage transducer for both loads, the system segments the voltage conversion function into dedicated outputs, improving conversion efficiency for each load while maintaining acceptable device complexity through integrated control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents insufficient air pump driving voltage and ensures the fuel cell system generates the target electric power, improving system efficiency and performance by optimizing voltage settings across the fuel cell and motor/air pump units.

Implementation Method 1

a voltage transducer configured to convert from an electric storage device voltage to a motor driving voltage or from the motor driving voltage to the electric storage device voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a fuel cell configured to generate electricity through reaction of an oxidant gas and a fuel gas so as to output a fuel cell voltage

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS9623766B2Control method of fuel cell system, fuel cell automobile, and fuel cell system
Publication Date: 2017.04.18 HONDA MOTOR CO LTD
  • US9623766B2 patent drawing
  • US9623766B2 patent drawing
  • US9623766B2 patent drawing

AI summary

A control method of a fuel cell system includes generating electricity in a fuel cell through reaction of an oxidant gas and a fuel gas so as to output a fuel cell voltage. An electric storage device voltage is outputted from an electric storage device. The electric storage device voltage serves as a primary side voltage. A motor driving voltage serves as a secondary side voltage and is to be applied to a motor driving device to drive a motor. The secondary side voltage is applied to an air pump driving device to drive an air pump so as to supply the oxidant gas to the fuel cell. A required air pump voltage to apply to the air pump driving device is set in accordance with a target generated electric power of the fuel cell. The secondary side voltage is set so as to satisfy the required air pump voltage.