Fuel Cell Power Estimation During Warm-Up via Pressure Control

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Solution Overview

Problem

Existing methods for estimating the power generation characteristic of fuel cells in low temperature regions, particularly during warm-up operations, suffer from reduced accuracy due to non-linear relationships between voltage differences and reference IV characteristics on the high load side.

Innovation Solution

A device that includes a reference characteristic setting unit, current detection unit, voltage detection unit, and characteristic estimation unit, which estimates the power generation characteristic by adjusting the gas pressure in the fuel cell to reduce the influence of log terms, allowing for accurate estimation even in low temperature regions by setting a reference power generation characteristic and calculating voltage differences using a linear function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a linear relationship between voltage difference and reference IV characteristic is used for estimation, then estimation simplicity is improved, but estimation accuracy deteriorates on the high load side in low temperature regions

Engineering Contradiction:
Improveestimation method complexityVSAvoidpower generation characteristic estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the parameter of gas pressure to a predetermined value or higher during warm-up operations. This parameter change reduces the influence of log terms in the voltage-current relationship, making the relationship more linear and improving estimation accuracy on the high load side without complicating the estimation method.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If gas pressure is increased to reduce log term influence, then estimation accuracy on high load side is improved, but energy consumption increases

Engineering Contradiction:
Improvepower generation characteristic estimation accuracyVSAvoidgas pressure maintenance energy
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies the pressure condition (gas pressure at predetermined value or higher) in advance during warm-up operations before normal operation begins. This preliminary action ensures accurate estimation during the critical warm-up phase without requiring continuous high pressure during normal operation, thereby limiting energy consumption increase to only the warm-up period.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If estimation is performed during warm-up operation, then operational reliability is improved, but estimation accuracy deteriorates due to non-linear voltage characteristics

Engineering Contradiction:
Improvefuel cell operational reliabilityVSAvoidpower generation characteristic estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent changes the gas pressure parameter to a predetermined value or higher during warm-up operations. This parameter change reduces the influence of log terms in the voltage-current relationship, making the relationship more linear and improving estimation accuracy on the high load side without complicating the estimation method.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9983268B2Power generation characteristic estimation device for fuel cell
Publication Date: 2018.05.29 NISSAN MOTOR CO LTD
  • US9983268B2 patent drawing
  • US9983268B2 patent drawing
  • US9983268B2 patent drawing

AI summary

A power generation characteristic estimation device for fuel cell includes a reference characteristic setting unit for setting a reference power generation characteristic of a fuel cell, a current detection unit for detecting an actual current of the fuel cell, a voltage detection unit for detecting an actual voltage of the fuel cell, and a characteristic estimation unit for estimating an actual power generation characteristic of the fuel cell based on a voltage difference between a voltage on the reference power generation characteristic and an actual voltage at the actual current. The characteristic estimation unit estimates the power generation characteristic during a warm-up operation of the fuel cell when a pressure of a gas supplied to the fuel cell is not lower than a predetermined value.