Fuel Cell Cathode Oxygen Flow Reversal for Water Redistribution

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Solution Overview

Problem

In fuel cell systems using pure oxygen, excessive moisture retention in the cathode-side internal passage reduces power generation efficiency due to the lack of impurities like nitrogen to push water out, leading to biased water distribution.

Innovation Solution

A fuel cell system with a control device that switches the flow direction of oxygen gas using a rotatable pump device to circulate oxygen through the cathode-side internal passage in reverse, based on moisture distribution and power generation metrics, to prevent biased water retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pure oxygen gas is supplied to the cathode electrode, then power generation efficiency is improved, but generated water is easily biased and retained downstream from the cathode-side internal passage

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidwater retention in cathode-side internal passage
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies reverse flow circulation to the cathode-side internal passage. When water retention is detected, the circulation device reverses the flow direction of oxygen gas, causing water to be pushed upstream and redistributed. This inversion principle directly addresses the water retention problem caused by unidirectional flow while maintaining the efficiency benefits of pure oxygen supply.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The system dynamically adjusts the flow direction of oxygen gas based on real-time water retention conditions. The circulation device switches between forward and reverse flow modes, creating a dynamic system that adapts to changing operational conditions. This dynamic approach prevents static water accumulation while maintaining optimal power generation efficiency.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If oxygen gas flows in one direction through the cathode-side internal passage, then system complexity is reduced, but water distribution becomes biased and power generation efficiency decreases

Engineering Contradiction:
Improvegas circulation system complexityVSAvoidpower generation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements a dynamic flow direction control system that switches between unidirectional and bidirectional circulation modes. The control device monitors water retention and activates reverse flow only when necessary, maintaining simple unidirectional flow during normal operation. This dynamic approach balances system complexity with power generation efficiency by introducing bidirectional capability only when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic reverse flow circulation to prevent water accumulation. Instead of continuous bidirectional flow, the system periodically reverses flow direction for predetermined periods, then returns to normal unidirectional flow. This periodic action effectively redistributes water while minimizing the time the system operates in complex bidirectional mode, thus balancing simplicity and efficiency.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses water retention in the cathode-side internal passage, maintaining appropriate humidity and enhancing power generation efficiency by uniformly distributing water, thus improving the overall performance of the fuel cell system.

Implementation Method 1

generate electric power using an electrochemical reaction between hydrogen and oxygen passing through the membrane electrode assembly

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

a gas circulation device configured to circulate and flow the oxygen gas in any one of the one direction and the other direction in the gas circulation passage

Methodology Applied
Scientific EffectGas circulation: Pump

Data Source

PatentUS11888189B2Fuel cell system, and operating method of fuel cell system
Publication Date: 2024.01.30 HONDA MOTOR CO LTD
  • US11888189B2 patent drawing
  • US11888189B2 patent drawing
  • US11888189B2 patent drawing

AI summary

A fuel cell system includes a membrane electrode assembly, an anode-side internal passage, a cathode-side internal passage, an oxygen supply section, and a control device. The oxygen supply section includes a gas circulation passage connected to one end side and the other end side of the cathode-side internal passage, an oxygen supply source connected to the gas circulation passage, and a gas circulation device configured to circulate and flow oxygen gas in any one of one direction and the other direction in the gas circulation passage. The control device switches a flow direction of the oxygen gas by the gas circulation device according to a distribution state of moisture on the cathode electrode of the membrane electrode assembly.