Fuel Container Flame Mitigation Structure for Flow and Flashback Control

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Solution Overview

Problem

Current flame mitigation devices (FMDs) for portable fuel containers are ineffective in suppressing flames while maintaining fluid flow, as they often have uniform small perforations that can lead to obstacles and inefficiencies in fluid transfer.

Innovation Solution

A flame mitigation device with a rigid hollow body featuring a split end, varying perforation sizes, and cantilevered retention members that absorb heat to prevent flashback explosions, while allowing high fluid flow through non-uniform perforations and a lattice structure for enhanced fluid communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If uniform small perforations are used in flame mitigation devices, then flame suppression capability is improved, but fluid flow efficiency deteriorates

Engineering Contradiction:
Improveflame suppression capabilityVSAvoidfluid flow efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by varying the size of perforations in different locations rather than using uniform sizes throughout. The body includes a first portion with first-sized perforations and a second portion with second-sized perforations, allowing each region to be optimized for its specific function (flame suppression vs. fluid flow)

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameter of perforation size from uniform to non-uniform distribution. By varying the size parameter across different portions of the body, the device achieves both flame suppression (through smaller perforations) and maintains fluid flow efficiency (through larger perforations in certain regions)

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple small perforations are used to suppress flames, then flame arrestor effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improveflame arrestor effectivenessVSAvoidperforation pattern complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the body into distinct portions (first portion and second portion) with different perforation characteristics. This segmentation allows the complex flame suppression function to be distributed across multiple regions rather than requiring all perforations to be uniformly complex

Inventive Principle:
Principle #1Segmentation

3Reliability

If uniform small perforations are used, then flame suppression is achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveflame suppressionVSAvoidperforation size uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

By allowing different perforation sizes in different portions of the body, the patent reduces the manufacturing precision requirement for maintaining exact uniformity across all perforations. Each portion can be manufactured with appropriate precision for its specific perforation size requirement

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively suppresses flames by maintaining fluid flow and preventing flashback explosions, ensuring durability and ease of implementation without obstructing the use of portable fuel containers.

Implementation Method 1

the flame mitigation device is configured to absorb enough heat to drop the burning air/fuel mixture below its autoignition temperature

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Data Source

PatentUS20260027395A1Flame mitigation device for fuel container
Publication Date: 2026.01.29 SCEPTER US HOLDING CO
  • US20260027395A1 patent drawing
  • US20260027395A1 patent drawing
  • US20260027395A1 patent drawing

AI summary

A flame mitigation device (FMD) for use within a portable fuel container includes a substantially rigid body extending along a center axis and having a plurality of perforations configured to provide fluid communication therethrough. The body further includes a split end comprising at least two prongs that have interior facing prong sidewalls diverging at an angle.