Fuel Content Detection via Sensor and Model Estimation

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Solution Overview

Problem

Existing fuel content detection systems in engines, such as those described in U.S. Pat. No. 8,776,501, primarily detect sulfur deactivation by monitoring the performance of aftertreatment devices, which can lead to engine performance issues if improper fuel is used, and do not robustly determine the actual fuel content to prevent such negative impacts.

Innovation Solution

A method and system that utilize a sensor and model estimation to determine the content of substances like sulfur in fuel, where a predetermined value is used to estimate the amount of the substance, and actions are taken based on whether this value is within a threshold range of the measured value, ensuring the engine operates with the designated fuel type.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfur detection is based on monitoring deactivation of aftertreatment devices (DOC/DPF), then sulfur detection capability is provided, but engine performance is negatively impacted by the time required for deactivation to occur

Engineering Contradiction:
Improvesulfur detection capabilityVSAvoidtime for deactivation to occur
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent compares actual sensor measurements with model-based estimations before deactivation occurs. By performing this comparison in advance, the system can detect sulfur presence and alert operators before the aftertreatment devices are deactivated, thus preventing the time loss associated with waiting for deactivation to occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from multiple sources including actual sensor measurements, model-based estimations, and operational data to continuously monitor fuel sulfur content. This multi-source feedback mechanism enables earlier and more accurate detection compared to waiting for deactivation symptoms to manifest.

Inventive Principle:
Principle #23Feedback

2Reliability

If a predetermined value is used to estimate the amount of substance in fuel, then detection robustness is improved, but accuracy may be reduced if the predetermined value does not match actual conditions

Engineering Contradiction:
Improvedetection robustnessVSAvoidfuel content measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces a model-based estimation as an intermediary between the predetermined value and the actual measurement. This intermediary compares the predetermined value with actual sensor data and operational parameters, allowing the system to maintain robustness from the predetermined value while correcting for accuracy deviations through continuous comparison and adaptation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10851725B2Fuel content detection based on a measurement from a sensor and a model estimation of the measurement
Publication Date: 2020.12.01 CATERPILLAR INC
  • US10851725B2 patent drawing
  • US10851725B2 patent drawing
  • US10851725B2 patent drawing

AI summary

A fuel content detection system is disclosed. The fuel content detection system may include an engine control module (ECM) to receive a measurement of a parameter. The parameter may correlate with an amount of a substance in a fuel that is being consumed in an engine. The ECM may determine an estimation of the parameter based on a model. The model may use a predetermined value associated with the amount of the substance, and the engine may be configured to consume a designated type of fuel that includes an amount of the substance that corresponds to the predetermined value. The ECM may determine, based on the estimation and the measurement not being within a threshold range, that the fuel is not the designated type of fuel and perform an action associated with the engine.